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Ford Fusion 2010-2012 Service Repair Workshop Manual

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$133.00
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🏷️ Basic Information Identification Make: Ford Model: Fusion Model Years Covered: 2010, 2011, 2012 Codes Platform Code: CD3 👋 Introduction Market Position Segment: Mid-size Sedan Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Hyundai Sonata Key Features Design Philosophy: Stylish exterior, comfortable interior, good handling for its class, available with multiple engine options. Target Audience: Families, commuters, individuals seeking a reliable and well-equipped mid-size sedan. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, and Troubleshooting Page Count Estimated Pages: Hundreds (exact count not specified, but described as 'very detailed') Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (Assumed based on product description and typical market) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, timing components, oil system, cooling system, lubrication Engine Performance: Fuel system, intake system, exhaust system, emissions control, engine management, diagnostics Transmission Manual: Manual transmission (MTX75) repair, clutch system, driveline components, axle shafts Transmission Automatic: Automatic transmission (6F35, 6F50) repair, torque converter, transmission control module (TCM), fluid service Brakes: Front and rear brake systems, hydraulic components, Anti-lock Braking System (ABS), Electronic Stability Control (ESC), parking brake Suspension: Front and rear suspension components, struts, shock absorbers, control arms, springs, steering knuckles, wheel bearings Steering: Power steering system, hydraulic pump, steering rack, tie rods, steering column, electronic power assisted steering (EPAS) for certain variants Electrical System: Battery, charging system, starting system, lighting, body control modules (BCM), power distribution, fuses, relays Body And Frame: Body panels, doors, hood, trunk lid, interior trim, exterior trim, body structure, corrosion protection HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, climate control Infotainment: Audio system, navigation system, connectivity features (e.g., SYNC), display modules Safety Systems: Airbag system, seatbelt pre-tensioners, occupant classification system Procedures Included Routine Maintenance: Oil and filter changes, tire rotations, fluid checks, brake inspections, belt replacements Component Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical circuit testing, component testing Repair And Replacement: Step-by-step instructions for component removal, installation, and repair Rebuilding Procedures: Detailed procedures for engine, transmission, and major component rebuilds Torque Specifications: Precise torque values for all critical fasteners and components Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems Diagnostic Tools: Information on recommended diagnostic tools and scan equipment (e.g., FORScan, IDS) Technical Depth Depth: Comprehensive, from basic maintenance to complex diagnostics and full rebuilds 📊 Manual Specifications File Format Compatibility: Windows and macOS Print Quality Print Capability: Printable (single page or entire manual) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Media: PDF document Licensing Usage Rights: Lifetime use on multiple devices, no expiry or renewal fees ⚙️ Engine Specifications Primary Engine Engine Options: 2.5L I4, 3.0L V6, 3.5L V6 Performance 2.5L I4 Horsepower: 175 hp @ 6000 rpm (approx.) 2.5L I4 Torque: 170 lb-ft @ 4500 rpm (approx.) 3.5L V6 Horsepower: 263 hp @ 6200 rpm (approx.) 3.5L V6 Torque: 249 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Codes 2.5L I4 Code: Duratec 2.5 (e.g., ZY) 3.5L V6 Code: Duratec 3.5 (e.g., VS) 🔧 Transmission Standard Standard Transmission Type: 6-speed Manual Transmission (MTX75) on 2.5L models, 6-speed Automatic Transmission (6F35/6F50) on V6 models and some 2.5L models Optional Optional Transmission Type: 6-speed Automatic Transmission (6F35/6F50) on 2.5L models Features Automatic Transmission Features: SelectShift™ Automatic with Paddle Activation on some models 📐 Dimensions Exterior Length: Approx. 191.8 inches Width: Approx. 72.0 inches Height: Approx. 57.5 inches Wheelbase: Approx. 107.4 inches Cargo Trunk Volume: Approx. 16.0 cubic feet Weights Curb Weight Start: Approx. 3,300 lbs (for 2.5L models) Curb Weight End: Approx. 3,650 lbs (for 3.5L V6 models) 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for many configurations of these model years) Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), Tire Pressure Monitoring System (TPMS) Passive Features Passive Safety Features: Front airbags, front side airbags, front and rear side curtain airbags, active front head restraints 💡 Technology Features Infotainment Infotainment System Name: Ford SYNC (available on certain trims and options) Driver Assistance Driver Assistance Features: Available rearview camera, blind-spot monitoring (on higher trims/packages) Connectivity Connectivity Options: Bluetooth for hands-free calling and audio streaming (with SYNC), USB media input 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 to 10,000 miles or 12 months, depending on driving conditions and oil type (refer to manual for specific recommendations) Tire Rotation Interval: Every 7,500 miles Fluid Specifications Engine Oil Type: SAE 5W-20 (meeting Ford specification WSS-M2C204-A2) Engine Oil Capacity: Approx. 5.7 quarts (4.4L) for 2.5L I4, Approx. 6.5 quarts (6.2L) for 3.5L V6 (check manual for exact capacity) Transmission Fluid Type Auto: MERCON LV (XT-10-QLVC) for 6F35/6F50 transmissions Transmission Fluid Type...
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Ford Fusion 2010-2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion
Model Years Covered:
2010, 2011, 2012
Codes
Platform Code:
CD3
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Hyundai Sonata
Key Features
Design Philosophy:
Stylish exterior, comfortable interior, good handling for its class, available with multiple engine options.
Target Audience:
Families, commuters, individuals seeking a reliable and well-equipped mid-size sedan.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, and Troubleshooting
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as 'very detailed')
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (Assumed based on product description and typical market)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, timing components, oil system, cooling system, lubrication
Engine Performance:
Fuel system, intake system, exhaust system, emissions control, engine management, diagnostics
Transmission Manual:
Manual transmission (MTX75) repair, clutch system, driveline components, axle shafts
Transmission Automatic:
Automatic transmission (6F35, 6F50) repair, torque converter, transmission control module (TCM), fluid service
Brakes:
Front and rear brake systems, hydraulic components, Anti-lock Braking System (ABS), Electronic Stability Control (ESC), parking brake
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, springs, steering knuckles, wheel bearings
Steering:
Power steering system, hydraulic pump, steering rack, tie rods, steering column, electronic power assisted steering (EPAS) for certain variants
Electrical System:
Battery, charging system, starting system, lighting, body control modules (BCM), power distribution, fuses, relays
Body And Frame:
Body panels, doors, hood, trunk lid, interior trim, exterior trim, body structure, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, climate control
Infotainment:
Audio system, navigation system, connectivity features (e.g., SYNC), display modules
Safety Systems:
Airbag system, seatbelt pre-tensioners, occupant classification system
Procedures Included
Routine Maintenance:
Oil and filter changes, tire rotations, fluid checks, brake inspections, belt replacements
Component Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), electrical circuit testing, component testing
Repair And Replacement:
Step-by-step instructions for component removal, installation, and repair
Rebuilding Procedures:
Detailed procedures for engine, transmission, and major component rebuilds
Torque Specifications:
Precise torque values for all critical fasteners and components
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems
Diagnostic Tools:
Information on recommended diagnostic tools and scan equipment (e.g., FORScan, IDS)
Technical Depth
Depth:
Comprehensive, from basic maintenance to complex diagnostics and full rebuilds
📊 Manual Specifications
File Format
Compatibility:
Windows and macOS
Print Quality
Print Capability:
Printable (single page or entire manual)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Media:
PDF document
Licensing
Usage Rights:
Lifetime use on multiple devices, no expiry or renewal fees
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L I4, 3.0L V6, 3.5L V6
Performance
2.5L I4 Horsepower:
175 hp @ 6000 rpm (approx.)
2.5L I4 Torque:
170 lb-ft @ 4500 rpm (approx.)
3.5L V6 Horsepower:
263 hp @ 6200 rpm (approx.)
3.5L V6 Torque:
249 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Codes
2.5L I4 Code:
Duratec 2.5 (e.g., ZY)
3.5L V6 Code:
Duratec 3.5 (e.g., VS)
🔧 Transmission
Standard
Standard Transmission Type:
6-speed Manual Transmission (MTX75) on 2.5L models, 6-speed Automatic Transmission (6F35/6F50) on V6 models and some 2.5L models
Optional
Optional Transmission Type:
6-speed Automatic Transmission (6F35/6F50) on 2.5L models
Features
Automatic Transmission Features:
SelectShift™ Automatic with Paddle Activation on some models
📐 Dimensions
Exterior
Length:
Approx. 191.8 inches
Width:
Approx. 72.0 inches
Height:
Approx. 57.5 inches
Wheelbase:
Approx. 107.4 inches
Cargo
Trunk Volume:
Approx. 16.0 cubic feet
Weights
Curb Weight Start:
Approx. 3,300 lbs (for 2.5L models)
Curb Weight End:
Approx. 3,650 lbs (for 3.5L V6 models)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for many configurations of these model years)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), Tire Pressure Monitoring System (TPMS)
Passive Features
Passive Safety Features:
Front airbags, front side airbags, front and rear side curtain airbags, active front head restraints
💡 Technology Features
Infotainment
Infotainment System Name:
Ford SYNC (available on certain trims and options)
Driver Assistance
Driver Assistance Features:
Available rearview camera, blind-spot monitoring (on higher trims/packages)
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming (with SYNC), USB media input
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles or 12 months, depending on driving conditions and oil type (refer to manual for specific recommendations)
Tire Rotation Interval:
Every 7,500 miles
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (meeting Ford specification WSS-M2C204-A2)
Engine Oil Capacity:
Approx. 5.7 quarts (4.4L) for 2.5L I4, Approx. 6.5 quarts (6.2L) for 3.5L V6 (check manual for exact capacity)
Transmission Fluid Type Auto:
MERCON LV (XT-10-QLVC) for 6F35/6F50 transmissions
Transmission Fluid Type Manual:
MERCON LV (XT-10-QLVC) or equivalent for MTX75
Coolant Type:
Ford Premium Engine Coolant (VC-13-G) or equivalent ethylene glycol-based coolant
Known Issues
Common Issues:
Transmission shift quality issues, power steering pump leaks (hydraulic systems), door latch actuator failures, HVAC blower motor failures, potential for oil leaks from valve covers or oil pan gaskets.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Ford Motor Company, a long-standing American automotive manufacturer with a history of producing a wide range of vehicles.
Model Evolution
Second Generation Introduction:
The 2010 model year marked the introduction of the second generation Ford Fusion, which featured updated styling, a new platform (CD3), and expanded powertrain options, including more fuel-efficient engines and more powerful V6 options.
Production
Manufacturing Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Safety Awards:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick awards for many configurations of these model years.
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