🏷️ Basic Information Identification Make: Ford Model: Fusion Model Years Covered: 2010, 2011, 2012 Engine Options Covered: 2.5L Duratec, 3.0L Duratec V6, 3.5L Duratec V6, Hybrid Codes Vin Code Generation: Fusion (CD391 platform for 2010-2012 models) 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Families, commuters, individuals seeking a comfortable and efficient sedan. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima. Distinguishing Features: Available V6 engines (3.0L, 3.5L), and a segment-leading hybrid variant. Known for its comfortable ride and interior space. Key Features Powertrain Options: Variety of efficient and powerful engine options catering to different needs. Hybrid Technology: Early adoption of hybrid technology for improved fuel economy. Comfort And Features: Generally well-equipped interiors with a focus on passenger comfort. Manual Value Proposition Diy Advantage: Enables significant cost savings on maintenance and repairs through detailed, user-friendly instructions. 📋 Manual Details Coverage Areas Coverage Summary: All repair and service procedures, all models, engines, trim levels, and transmission types. Page Count Page Count: Estimated 2500+ pages (typical for complete workshop manuals of this era) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing, lubrication system, cooling system, fuel injection, ignition system, exhaust system, emission controls. Hybrid Powertrain: Hybrid system operation, high-voltage battery, electric motor, power control module, regenerative braking, engine integration. Transmission Drivetrain: Automatic transmission (e.g., 6F50/6F55), manual transmission (if applicable), transaxle, drive shafts, CV joints, differentials. Chassis Suspension: Front suspension, rear suspension, shock absorbers, struts, control arms, bushings, wheel bearings, steering system (power steering, rack and pinion). Brakes: Front brakes (disc), rear brakes (disc), parking brake, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), brake fluid specifications. Electrical System: Battery, charging system (alternator), starting system, lighting system, instrument cluster, power windows, power locks, wipers, horn, fuses, relays, wiring diagrams. Climate Control: Air conditioning system, heater, ventilation, blower motor, refrigerant, HVAC components. Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, mirrors, sunroof, trim, exterior lighting. Body Interior: Dashboard, seats, upholstery, interior trim, airbags, seat belts, interior lighting. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, diagnostic strategies, connector pinouts. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin), fluid checks and top-offs, tire rotation, spark plug replacement, battery testing. Engine Repairs: Head gasket replacement, piston ring replacement, bearing replacement, valve stem seal replacement, timing belt/chain service, component replacement (alternator, starter, water pump). Hybrid Component Service: High-voltage battery coolant service, electric motor inspection, power control module diagnostics and replacement. Transmission Service: Transmission fluid and filter changes, transmission removal and installation, torque converter service, solenoid replacement. Suspension Steering Repair: Shock/strut replacement, control arm bushing replacement, ball joint replacement, tie rod end replacement, power steering pump/rack service. Brake System Overhaul: Brake pad and rotor replacement, caliper service, brake line replacement, ABS module diagnostics. Electrical Diagnostics Repair: Wiring harness repair, sensor testing and replacement, module programming, charging system diagnosis, starter motor replacement. HVAC System Repair: Refrigerant recharge, compressor replacement, evaporator/condenser service, blend door actuator replacement. Body Panel Replacement: Fender replacement, door hinge adjustment/replacement, trunk lid repair, bumper cover installation. Airbag System Service: Airbag module replacement, seat belt pre-tensioner replacement, SRS system diagnostics. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics). Diagnostic Capabilities: Detailed troubleshooting trees, DTC explanations, component testing procedures, wiring diagrams for electrical systems. Rebuild Procedures: Step-by-step instructions for engine, transmission, and component disassembly, inspection, repair, and reassembly. Specifications Tolerances: Precise torque specifications, critical clearances, material specifications, fluid capacities, and performance data. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Text-searchable PDF for quick information retrieval. Print Quality Print Quality: High-resolution, suitable for printing individual pages or entire sections. Binding Type Binding Type: N/A (Downloadable, binding determined by user printing) Paper Type Paper Type: N/A (Digital format, print quality depends on user's printer) ⚙️ Engine Specifications Primary Engine 2.5L Duratec: Inline-4 cylinder, DOHC, 16-valve. Horsepower: ~175 hp @ 6000 rpm. Torque: ~170 lb-ft @ 4500 rpm. Fuel System: Electronic Fuel Injection (EFI). 3.0L Duratec V6: V6 cylinder, DOHC, 24-valve. Horsepower: ~221 hp @ 6250 rpm. Torque: ~210 lb-ft @ 4500 rpm. Fuel System: Electronic Fuel Injection (EFI). 3.5L Duratec V6: V6 cylinder, DOHC, 24-valve. Horsepower: ~263 hp @ 6250 rpm. Torque: ~249 lb-ft @ 4500 rpm. Fuel System: Electronic Fuel Injection (EFI). Hybrid: 2.5L Atkinson Cycle I4 combined with an electric motor. System Net Horsepower: ~191 hp. System Net Torque: Varies. Fuel System: Electronic Fuel Injection (EFI). Performance Fuel Type Required: Unleaded gasoline (87 octane minimum recommended for 2.5L and 3.0L; 91 octane recommended for 3.5L for optimal performance). Hybrid system uses regular unleaded. Fuel System Hybrid Battery Type: Nickel-metal-hydride (NiMH) for 2010-2012 models. 🔧 Transmission Standard Standard...