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2017 Ford Fusion Energy Service And Repair Manual

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$134.00
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๐Ÿท๏ธ Basic Information Identification Make: Ford Model: Fusion Energi Year: 2017 Vehicle Type: Plug-in Hybrid Electric Vehicle (PHEV) Codes Platform: CD391 (Ford CD4 Platform) ๐Ÿ‘‹ Introduction Market Position Positioning: The 2017 Ford Fusion Energi was positioned as a premium plug-in hybrid sedan, offering fuel efficiency and electric-only driving capabilities within the mid-size segment. Competitive Analysis Competitors: Competed against vehicles like the Toyota Camry Hybrid, Honda Accord Hybrid, Chevrolet Malibu Hybrid, and other PHEVs in its class. Key Features Unique Selling Points: Ability to travel significant distances on electric power alone, combined with the range of a gasoline engine; sophisticated SYNC infotainment system; comfortable and well-appointed interior. ๐Ÿ“‹ Manual Details Coverage Areas General Coverage: All models and all repairs A-Z Page Count Estimated Page Count: Varies by specific edition, but generally extensive for dealership-level repair Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine And Powertrain: Internal combustion engine (2.5L Duratec HE), electric motor, battery system (HV battery), power split device, regenerative braking system, charging system. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure, evaporative emission control (EVAP). Cooling System: Engine coolant, radiators, cooling fans, coolant pumps, coolant flow for both ICE and hybrid components. Ignition And Starting: Ignition coils, spark plugs, starter system (for ICE), high-voltage system safety procedures. Transmission And Drivetrain: eCVT (Electronic Continuously Variable Transmission), planetary gearsets, electric drive motor integration, differential, drive axles. Brakes: Hydraulic braking system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), regenerative braking integration, brake fluid, pads, rotors, calipers, parking brake. Suspension And Steering: Front and rear suspension components (MacPherson struts, multi-link), power steering system (electric), steering rack, tie rods, wheel alignment. Wheels And Tires: Tire specifications, wheel torque, tire pressure monitoring system (TPMS). HVAC: Air conditioning system, heater, climate control, cabin filters, refrigerant handling. Electrical And Electronics: 12V battery system, alternator (if applicable to ICE charging), high-voltage cabling, battery management system (BMS), control modules (ECM, TCM, BCM), wiring schematics, multiplex communication (CAN bus). Safety And Restraint: Airbag system, seat belts, supplemental restraint system (SRS) diagnostics and repair. Body And Chassis: Body panels, doors, hood, trunk, glass, mirrors, interior trim, structural components. Instrumentation And Controls: Instrument cluster, gauges, warning lights, switches, cruise control, driver assistance systems. Audio Visual And Navigation: Infotainment system (SYNC), audio components, displays, connectivity (Bluetooth, USB). Lighting: Headlights, taillights, interior lighting, bulb replacement. Wipers And Washers: Wiper system, washer fluid reservoir and pump. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake inspections, tire rotations. Diagnostics: Troubleshooting guides, fault code interpretation (OBD-II and specific hybrid codes), component testing, symptom-based diagnostics. Repair: Step-by-step repair procedures for all major systems, component removal and installation, adjustments, calibrations. Wiring: Complete electrical wiring diagrams, circuit tracing, connector pinouts. Specifications: Torque specifications, fluid capacities and types, component tolerances, diagnostic parameter data. Hybrid System Specific: High-voltage battery diagnostics and safety, electric motor service, power split device maintenance, hybrid control module procedures. Technical Depth Depth: Factory-level, dealership-grade detail covering routine maintenance to complete system overhauls and advanced diagnostics. ๐Ÿ“Š Manual Specifications File Format Compatibility: All versions of Windows and Mac Print Quality Printability: Yes, all pages are printable Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital format) โš™๏ธ Engine Specifications Primary Engine Ice Engine: 2.5L Duratec HE I4 Atkinson-cycle gasoline engine Performance Total System Horsepower: Approx. 188 hp (combined output of ICE and electric motor) Ice Horsepower: 141 hp @ 6000 rpm Ice Torque: 175 lb-ft @ 4500 rpm Electric Motor Torque: Approx. 100 lb-ft (specific rating varies by configuration) Fuel System Fuel Type: Unleaded gasoline, FlexFuel capability (E85) Emission Control: California emissions standards (PZEV - Partial Zero Emission Vehicle) as standard in many markets. Battery System Battery Type: Lithium-ion (Li-ion) high-voltage battery pack Battery Capacity: Approx. 7.6 kWh (net capacity) Charging Charging Time Level 1: Approx. 10-12 hours (from empty to full) Charging Time Level 2: Approx. 2.5-3 hours (from empty to full) ๐Ÿ”ง Transmission Standard Type: Electronic Continuously Variable Transmission (eCVT) Optional Optional Transmissions: N/A (eCVT is standard for all Fusion Energi models) Features Hybrid Integration: Seamless integration of gasoline engine and electric motor for optimal efficiency and performance, including power-split device. ๐Ÿ“ Dimensions Exterior Length: 191.7 inches Width: 72.9 inches Height: 58.2 inches Wheelbase: 107.4 inches Weights Curb Weight: Approx. 3940-3980 lbs (varies by trim and options) Cargo Trunk Volume: Approx. 8.2 cubic feet (reduced due to battery placement) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Overall Rating: 5-Star Overall Safety Rating (for standard Fusion, applicable for structure) IIHS Top Safety Pick: Top Safety Pick (depending on specific tests and year) Active Features Driver Assistance: Optional: Blind Spot Information System (BLIS), Lane Keeping System, Adaptive Cruise Control, Forward Sensing System with Collision Warning. Passive Features Airbags: Frontal airbags, front side-impact airbags, front and rear side-curtain airbags,...
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2017 Ford Fusion Energy Service And Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Ford
Model:
Fusion Energi
Year:
2017
Vehicle Type:
Plug-in Hybrid Electric Vehicle (PHEV)
Codes
Platform:
CD391 (Ford CD4 Platform)
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The 2017 Ford Fusion Energi was positioned as a premium plug-in hybrid sedan, offering fuel efficiency and electric-only driving capabilities within the mid-size segment.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Camry Hybrid, Honda Accord Hybrid, Chevrolet Malibu Hybrid, and other PHEVs in its class.
Key Features
Unique Selling Points:
Ability to travel significant distances on electric power alone, combined with the range of a gasoline engine; sophisticated SYNC infotainment system; comfortable and well-appointed interior.
๐Ÿ“‹ Manual Details
Coverage Areas
General Coverage:
All models and all repairs A-Z
Page Count
Estimated Page Count:
Varies by specific edition, but generally extensive for dealership-level repair
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine And Powertrain:
Internal combustion engine (2.5L Duratec HE), electric motor, battery system (HV battery), power split device, regenerative braking system, charging system.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure, evaporative emission control (EVAP).
Cooling System:
Engine coolant, radiators, cooling fans, coolant pumps, coolant flow for both ICE and hybrid components.
Ignition And Starting:
Ignition coils, spark plugs, starter system (for ICE), high-voltage system safety procedures.
Transmission And Drivetrain:
eCVT (Electronic Continuously Variable Transmission), planetary gearsets, electric drive motor integration, differential, drive axles.
Brakes:
Hydraulic braking system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), regenerative braking integration, brake fluid, pads, rotors, calipers, parking brake.
Suspension And Steering:
Front and rear suspension components (MacPherson struts, multi-link), power steering system (electric), steering rack, tie rods, wheel alignment.
Wheels And Tires:
Tire specifications, wheel torque, tire pressure monitoring system (TPMS).
HVAC:
Air conditioning system, heater, climate control, cabin filters, refrigerant handling.
Electrical And Electronics:
12V battery system, alternator (if applicable to ICE charging), high-voltage cabling, battery management system (BMS), control modules (ECM, TCM, BCM), wiring schematics, multiplex communication (CAN bus).
Safety And Restraint:
Airbag system, seat belts, supplemental restraint system (SRS) diagnostics and repair.
Body And Chassis:
Body panels, doors, hood, trunk, glass, mirrors, interior trim, structural components.
Instrumentation And Controls:
Instrument cluster, gauges, warning lights, switches, cruise control, driver assistance systems.
Audio Visual And Navigation:
Infotainment system (SYNC), audio components, displays, connectivity (Bluetooth, USB).
Lighting:
Headlights, taillights, interior lighting, bulb replacement.
Wipers And Washers:
Wiper system, washer fluid reservoir and pump.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake inspections, tire rotations.
Diagnostics:
Troubleshooting guides, fault code interpretation (OBD-II and specific hybrid codes), component testing, symptom-based diagnostics.
Repair:
Step-by-step repair procedures for all major systems, component removal and installation, adjustments, calibrations.
Wiring:
Complete electrical wiring diagrams, circuit tracing, connector pinouts.
Specifications:
Torque specifications, fluid capacities and types, component tolerances, diagnostic parameter data.
Hybrid System Specific:
High-voltage battery diagnostics and safety, electric motor service, power split device maintenance, hybrid control module procedures.
Technical Depth
Depth:
Factory-level, dealership-grade detail covering routine maintenance to complete system overhauls and advanced diagnostics.
๐Ÿ“Š Manual Specifications
File Format
Compatibility:
All versions of Windows and Mac
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital format)
โš™๏ธ Engine Specifications
Primary Engine
Ice Engine:
2.5L Duratec HE I4 Atkinson-cycle gasoline engine
Performance
Total System Horsepower:
Approx. 188 hp (combined output of ICE and electric motor)
Ice Horsepower:
141 hp @ 6000 rpm
Ice Torque:
175 lb-ft @ 4500 rpm
Electric Motor Torque:
Approx. 100 lb-ft (specific rating varies by configuration)
Fuel System
Fuel Type:
Unleaded gasoline, FlexFuel capability (E85)
Emission Control:
California emissions standards (PZEV - Partial Zero Emission Vehicle) as standard in many markets.
Battery System
Battery Type:
Lithium-ion (Li-ion) high-voltage battery pack
Battery Capacity:
Approx. 7.6 kWh (net capacity)
Charging
Charging Time Level 1:
Approx. 10-12 hours (from empty to full)
Charging Time Level 2:
Approx. 2.5-3 hours (from empty to full)
๐Ÿ”ง Transmission
Standard
Type:
Electronic Continuously Variable Transmission (eCVT)
Optional
Optional Transmissions:
N/A (eCVT is standard for all Fusion Energi models)
Features
Hybrid Integration:
Seamless integration of gasoline engine and electric motor for optimal efficiency and performance, including power-split device.
๐Ÿ“ Dimensions
Exterior
Length:
191.7 inches
Width:
72.9 inches
Height:
58.2 inches
Wheelbase:
107.4 inches
Weights
Curb Weight:
Approx. 3940-3980 lbs (varies by trim and options)
Cargo
Trunk Volume:
Approx. 8.2 cubic feet (reduced due to battery placement)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Overall Rating:
5-Star Overall Safety Rating (for standard Fusion, applicable for structure)
IIHS Top Safety Pick:
Top Safety Pick (depending on specific tests and year)
Active Features
Driver Assistance:
Optional: Blind Spot Information System (BLIS), Lane Keeping System, Adaptive Cruise Control, Forward Sensing System with Collision Warning.
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, front and rear side-curtain airbags, driver knee airbag.
๐Ÿ’ก Technology Features
Infotainment
System Name:
Ford SYNC 3
Features:
8-inch touchscreen, voice-activated navigation, Apple CarPlay, Android Auto, Bluetooth connectivity, USB ports.
Driver Assistance
Availability:
Available as optional packages, including features like adaptive cruise control, lane keeping assist, blind-spot monitoring, and parking assistance.
Connectivity
Features:
SYNC Connect (optional for remote start, vehicle status checks via app), Wi-Fi hotspot capability (with subscription).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (for 2.5L Duratec HE engine, verify with manual).
Tire Rotation:
Every 7,500 miles
Cabin Air Filter:
Every 15,000-20,000 miles or as needed
Brake Fluid:
Inspect at 7,500 miles, replace as needed or every 2-3 years.
Fluid Specifications
Engine Oil Type:
SAE 0W-20, meeting Ford WSS-M2C945-A or equivalent
Engine Oil Capacity:
4.5 quarts (with filter) for 2.5L Duratec HE
Coolant Type:
Ford Premium Gold Coolant (VC-13-G) or equivalent; 50/50 mix with deionized water
Transmission Fluid Type:
Mercon LV Automatic Transmission Fluid (ATF), or equivalent meeting WSS-M2C938-A. eCVT specific.
Brake Fluid Type:
DOT 3 Motor Vehicle Brake Fluid (meeting Ford specification WSS-M6C65-A1)
Known Issues
Common Issues:
Battery degradation (especially in extreme climates), occasional software glitches with the infotainment or hybrid control systems, wear on suspension components due to vehicle weight.
๐Ÿ“š Vehicle History
Brand Heritage
Ford Hybrid History:
Ford has a long history in hybrid vehicle development, beginning with the first-generation Escape Hybrid and continuing with models like the Fusion Hybrid and Fusion Energi.
Model Evolution
Fusion Phev Introduction:
The Fusion Energi was introduced as part of the second-generation Fusion lineup, which debuted for the 2013 model year. The Energi variant specifically targets the PHEV market with its larger battery and plug-in charging capability.
Production
Manufacturing Location:
Flat Rock Assembly Plant, Michigan, USA
๐Ÿ† Awards & Recognition
Recognitions
Epa Fuel Economy:
Excellent EPA estimated fuel economy ratings for both electric-only range (e.g., 100 MPGe combined) and hybrid operation (e.g., 38 MPG combined).
Green Car Awards:
Often recognized by green car publications for its efficiency and environmental credentials.
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