🏷️ Basic Information Identification Make: Ford Model: Fusion Model Variant: Fusion Hybrid Year: 2012 Generation Generation Designation: First Generation (CD340) Generation Years: 2006-2012 Codes Platform Code: CD340 👋 Introduction Market Position Segment: Mid-size Sedan Positioning Statement: The Ford Fusion offered a compelling blend of stylish design, comfortable interior, and available hybrid powertrain, competing effectively against established players like the Toyota Camry and Honda Accord. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Hyundai Sonata Key Features Design: European-inspired styling, distinct grille, sleek profile Powertrain Options: Efficient gasoline engines and a highly regarded hybrid variant Interior: Spacious and well-appointed cabin, user-friendly controls 📋 Manual Details Coverage Areas Engine Coverage: 2.5L Duratec, 3.0L Duratec V6, 3.5L Duratec V6, 2.5L Atkinson Cycle Hybrid Transmission Coverage: 6-Speed Automatic (6F35), Continuously Variable Transmission (CVT) for Hybrid Trim Coverage: S, SE, SEL, Sport, Hybrid Page Count Estimated Page Count: 2000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, component testing, cooling system, lubrication system, fuel delivery, ignition system (gasoline), hybrid powertrain components Transmission: Automatic transmission overhaul, CVT operation and repair, clutch systems, torque converter, shift controls, diagnosis Brakes: Hydraulic system, ABS/ESP system, brake pads, rotors, calipers, parking brake, hybrid regenerative braking system Electrical: Battery, charging system, starting system, lighting, wiring diagrams, fuses, relays, body control modules, instrument cluster, power windows/locks/mirrors Suspension: Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, alignment specifications Steering: Power steering system (hydraulic and electric assist), steering rack, tie rods, steering column HVAC: Air conditioning system, heater core, blower motor, climate control module, refrigerant charging procedures Body And Frame: Body panel repair, interior trim, exterior trim, chassis components, welding procedures Hybrid Specific: High-voltage battery system, electric motor, power control module, charging system (DC-DC), hybrid system diagnosis and safety precautions Procedures Included Maintenance: Oil change, filter replacement, fluid level checks, coolant flush, brake fluid flush, spark plug replacement, belt replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical system diagnostics Repair: Engine component replacement (e.g., pistons, valves, head gasket), transmission rebuilds, brake caliper replacement, suspension component replacement, hybrid component repair Installation: Accessory installation, component replacement procedures Technical Depth Depth: Comprehensive (A-Z), from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams 📊 Manual Specifications File Format File Type: PDF Searchable: Yes Print Quality Quality: High resolution, suitable for printing Printable: Yes (individual pages or full document) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Required Software: Adobe Reader (or compatible PDF reader) ⚙️ Engine Specifications Primary Engine Engine 1: 2.5L Duratec DOHC I4 Engine 1 Horsepower: 175 hp @ 6000 rpm Engine 1 Torque: 170 lb-ft @ 4500 rpm Engine 2: 3.0L Duratec 30 V6 DOHC Engine 2 Horsepower: 240 hp @ 6500 rpm Engine 2 Torque: 222 lb-ft @ 4300 rpm Engine 3: 3.5L Duratec 35 V6 DOHC Engine 3 Horsepower: 263 hp @ 6250 rpm Engine 3 Torque: 249 lb-ft @ 4500 rpm Engine Hybrid: 2.5L Atkinson Cycle I4 Hybrid (Ford's Hybrid Technology Package) Engine Hybrid System Net Horsepower: 191 hp Fuel System Fuel Type: Unleaded Gasoline (87 Octane Recommended); Hybrid uses Atkinson Cycle gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Performance Emissions Compliance: Meets EPA and California LEV II standards 🔧 Transmission Standard Transmission Gasoline: 6-Speed Automatic (6F35) Optional Transmission Hybrid: Electronically Controlled Continuously Variable Transmission (eCVT) Features Transmission Features: SelectShift™ Automatic, Grade Assist, Manual Mode (on some models) Fluid Specifications Automatic Transmission Fluid Type: Mercon® LV Automatic Transmission Fluid Cvt Fluid Type: Specific CVT Fluid (refer to manual for exact specification) 📐 Dimensions Exterior Length: 190.6 inches (4841 mm) Width: 72.4 inches (1839 mm) Height: 58.1 inches (1476 mm) Wheelbase: 107.4 inches (2728 mm) Weights Curb Weight Gasoline Approx: 3,400 - 3,600 lbs (1542 - 1633 kg) Curb Weight Hybrid Approx: 3,700 lbs (1678 kg) Cargo Trunk Volume Gasoline: 16.5 cubic feet (467 L) Trunk Volume Hybrid: 13.0 cubic feet (368 L) (due to battery pack) 🛡️ Safety Features Ratings NHTSA Overall Rating 2012: 5-Star (Overall) IIHS Top Safety Pick: Yes (for 2012) Active Features ABS: Standard Traction Control: Standard Electronic Stability Control: Standard (AdvanceTrac™) Passive Features Airbags: Front, front-side, and side-curtain airbags 💡 Technology Features Infotainment Infotainment System: Available SYNC® infotainment system with voice recognition, Bluetooth connectivity, and optional navigation. Audio Options: Various audio systems, including premium Sony® branded systems on higher trims. Driver Assistance Available Features: Blind Spot Information System (BLIS), Cross-Traffic Alert, Rearview Camera. Connectivity Connectivity Options: USB ports, auxiliary audio input, SYNC services (for emergency assistance and information). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles or 6 months, depending on driving conditions (refer to manual for specific recommendations). Engine Oil Filter Replacement: Recommended...