Ford Kuga Complete Workshop Service Repair Manual 2015

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🏷️ Basic Information Identification Make: Ford Model: Kuga Year: 2015 Product Type: Workshop Service Repair Manual Availability: Downloadable Delivery Method: Instant Email Delivery Generation Generation: Second Generation (2012-2019) Codes Internal Platform Code: Global C Platform 👋 Introduction Market Position Market Segment: Compact Crossover SUV Competitive Analysis Key Competitors 2015: Nissan Qashqai, Volkswagen Tiguan, Kia Sportage, Hyundai Tucson, Mazda CX-5, Renault Kadjar. Key Features Vehicle Styling: Modern, dynamic styling reflecting Ford's global design language, with a sporty and aerodynamic profile. Interior Design: High-quality interior materials, user-friendly dashboard layout, and spacious cabin for its class. Driving Dynamics: Renowned Ford driving dynamics, offering a good balance of comfort and engaging handling, particularly with the electric power steering. Technology Integration: Available SYNC infotainment system, advanced driver assistance features, and efficient powertrain options. 📋 Manual Details Coverage Areas Coverage Scope: All models, engines, trim levels, and transmission types for the 2015 Ford Kuga. Page Count Page Count: Estimated 2000+ pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage for all gasoline and diesel engine variants, including diagnosis, repair, and overhaul. Powertrain: Detailed information on manual and automatic transmissions, including service, repair, torque converter, and clutch assembly procedures. Drivetrain: Focus on front-wheel drive (FWD) and intelligent all-wheel drive (iAWD) systems, including differentials, axles, and driveshafts. Suspension: Front MacPherson strut and rear multi-link suspension systems, including component replacement, alignment procedures, and shock absorber servicing. Steering: Electric Power Assisted Steering (EPAS) system diagnosis, component replacement, and calibration. Brakes: Front and rear disc brake systems, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), and Traction Control System (TCS) diagnosis and repair. Electrical: Comprehensive electrical system diagrams, component testing, fuse and relay locations, body control modules (BCM), and power distribution. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system servicing, refrigerant handling, component replacement, and diagnosis. Body And Frame: Exterior and interior panel removal/installation, door mechanisms, glass replacement, and bodywork repair procedures. Safety Systems: Airbag system diagnosis and replacement, seat belt servicing, and related safety components. Diagnostic Troubleshooting: Extensive troubleshooting guides, diagnostic trouble codes (DTCs), and step-by-step diagnostic procedures for all major systems. Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, air filter replacement, spark plug replacement, tire rotation. Engine Repair: Engine component replacement (e.g., head gasket, pistons, crankshaft), timing belt/chain service, internal engine rebuilds. Transmission Service: Transmission fluid and filter changes, torque converter replacement, clutch adjustment and replacement, transmission overhaul. Brake Service: Brake pad and rotor replacement, brake caliper service, brake line and hose replacement, bleeding procedures, ABS component replacement. Suspension And Steering Repair: Ball joint replacement, tie rod end replacement, control arm replacement, strut and shock absorber replacement, power steering pump and rack replacement. Electrical Diagnostics: Wiring harness repair, sensor testing and replacement, alternator and starter motor testing, battery service, lighting system troubleshooting. Body And Interior Repair: Door panel removal, mirror replacement, headlight and taillight replacement, interior trim panel repair, seat removal. HVAC Repair: A/C compressor replacement, evaporator core replacement, condenser replacement, blower motor replacement, cabin air filter replacement. Troubleshooting Guides: Step-by-step diagnostic routines for common and uncommon faults. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High-resolution, suitable for professional printing, with clear text and images. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Required Software: Adobe Reader (or compatible PDF viewer). Searchability Searchable Text: Yes (Indexed PDF allows keyword searching for quick information retrieval). Device Compatibility Compatible Devices: All PC and MAC computers, tablets, and smartphones. ⚙️ Engine Specifications Primary Engine Engine Options 2015: 1.5L EcoBoost (Turbocharged Direct Injection), 1.6L EcoBoost (Turbocharged Direct Injection), 2.0L EcoBoost (Turbocharged Direct Injection), 2.0L TDCi (Turbocharged Diesel Injection - various power outputs). Performance 1.6L Ecoboost Power: Typically 178 hp (132 kW) 1.6L Ecoboost Torque: Typically 184 lb-ft (250 Nm) 2.0L Ecoboost Power: Typically 237 hp (177 kW) 2.0L Ecoboost Torque: Typically 250 lb-ft (340 Nm) 2.0L Tdci Power Variants: Common outputs include 140 hp (104 kW) and 163 hp (120 kW). Fuel System Fuel Delivery Gasoline: Direct Injection Fuel Delivery Diesel: Common Rail Direct Injection Turbocharger Type: Variable Geometry Turbocharger (VGT) on TDCi engines, Twin-Scroll Turbocharger on EcoBoost engines. 🔧 Transmission Standard Standard Transmission Gasoline: 6-speed manual transmission Standard Transmission Diesel: 6-speed manual transmission Optional Optional Transmission Gasoline: 6-speed PowerShift automatic (dual-clutch) or 6-speed SelectShift automatic. Optional Transmission Diesel: 6-speed PowerShift automatic (dual-clutch). Features Drivetrain Options: Front-Wheel Drive (FWD) or Intelligent All-Wheel Drive (iAWD). 📐 Dimensions Exterior Length: Approximately 4,524 mm (178.1 in) Width Without Mirrors: Approximately 1,838 mm (72.4...

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Type: Car

Sku: 533439

Collections: ALL Ford

Availability: In stock

Tags: 2015 Car Cars Ford Kuga

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Product Type:

Workshop Service Repair Manual

Availability:

Downloadable

Delivery Method:

Instant Email Delivery

Generation

Generation:

Second Generation (2012-2019)

Codes

Internal Platform Code:

Global C Platform

👋 Introduction

Market Position

Market Segment:

Compact Crossover SUV

Competitive Analysis

Key Competitors 2015:

Nissan Qashqai, Volkswagen Tiguan, Kia Sportage, Hyundai Tucson, Mazda CX-5, Renault Kadjar.

Key Features

Vehicle Styling:

Modern, dynamic styling reflecting Ford's global design language, with a sporty and aerodynamic profile.

Interior Design:

High-quality interior materials, user-friendly dashboard layout, and spacious cabin for its class.

Driving Dynamics:

Renowned Ford driving dynamics, offering a good balance of comfort and engaging handling, particularly with the electric power steering.

Technology Integration:

Available SYNC infotainment system, advanced driver assistance features, and efficient powertrain options.

📋 Manual Details

Coverage Areas

Coverage Scope:

All models, engines, trim levels, and transmission types for the 2015 Ford Kuga.

Page Count

Page Count:

Estimated 2000+ pages (typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage for all gasoline and diesel engine variants, including diagnosis, repair, and overhaul.

Powertrain:

Detailed information on manual and automatic transmissions, including service, repair, torque converter, and clutch assembly procedures.

Drivetrain:

Focus on front-wheel drive (FWD) and intelligent all-wheel drive (iAWD) systems, including differentials, axles, and driveshafts.

Suspension:

Front MacPherson strut and rear multi-link suspension systems, including component replacement, alignment procedures, and shock absorber servicing.

Steering:

Electric Power Assisted Steering (EPAS) system diagnosis, component replacement, and calibration.

Brakes:

Front and rear disc brake systems, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), and Traction Control System (TCS) diagnosis and repair.

Electrical:

Comprehensive electrical system diagrams, component testing, fuse and relay locations, body control modules (BCM), and power distribution.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system servicing, refrigerant handling, component replacement, and diagnosis.

Body And Frame:

Exterior and interior panel removal/installation, door mechanisms, glass replacement, and bodywork repair procedures.

Safety Systems:

Airbag system diagnosis and replacement, seat belt servicing, and related safety components.

Diagnostic Troubleshooting:

Extensive troubleshooting guides, diagnostic trouble codes (DTCs), and step-by-step diagnostic procedures for all major systems.

Procedures Included

Routine Maintenance:

Oil and filter changes, fluid level checks and top-offs, air filter replacement, spark plug replacement, tire rotation.

Engine Repair:

Engine component replacement (e.g., head gasket, pistons, crankshaft), timing belt/chain service, internal engine rebuilds.

Transmission Service:

Transmission fluid and filter changes, torque converter replacement, clutch adjustment and replacement, transmission overhaul.

Brake Service:

Brake pad and rotor replacement, brake caliper service, brake line and hose replacement, bleeding procedures, ABS component replacement.

Suspension And Steering Repair:

Ball joint replacement, tie rod end replacement, control arm replacement, strut and shock absorber replacement, power steering pump and rack replacement.

Electrical Diagnostics:

Wiring harness repair, sensor testing and replacement, alternator and starter motor testing, battery service, lighting system troubleshooting.

Body And Interior Repair:

Door panel removal, mirror replacement, headlight and taillight replacement, interior trim panel repair, seat removal.

HVAC Repair:

A/C compressor replacement, evaporator core replacement, condenser replacement, blower motor replacement, cabin air filter replacement.

Troubleshooting Guides:

Step-by-step diagnostic routines for common and uncommon faults.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

File Format

File Format:

Portable Document Format (PDF)

Print Quality

Print Quality:

High-resolution, suitable for professional printing, with clear text and images.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Required Software:

Adobe Reader (or compatible PDF viewer).

Searchability

Searchable Text:

Yes (Indexed PDF allows keyword searching for quick information retrieval).

Device Compatibility

Compatible Devices:

All PC and MAC computers, tablets, and smartphones.

⚙️ Engine Specifications

Primary Engine

Engine Options 2015:

1.5L EcoBoost (Turbocharged Direct Injection), 1.6L EcoBoost (Turbocharged Direct Injection), 2.0L EcoBoost (Turbocharged Direct Injection), 2.0L TDCi (Turbocharged Diesel Injection - various power outputs).

Performance

1.6L Ecoboost Power:

Typically 178 hp (132 kW)

1.6L Ecoboost Torque:

Typically 184 lb-ft (250 Nm)

2.0L Ecoboost Power:

Typically 237 hp (177 kW)

2.0L Ecoboost Torque:

Typically 250 lb-ft (340 Nm)

2.0L Tdci Power Variants:

Common outputs include 140 hp (104 kW) and 163 hp (120 kW).

Fuel System

Fuel Delivery Gasoline:

Direct Injection

Fuel Delivery Diesel:

Common Rail Direct Injection

Turbocharger Type:

Variable Geometry Turbocharger (VGT) on TDCi engines, Twin-Scroll Turbocharger on EcoBoost engines.

🔧 Transmission

Standard

Standard Transmission Gasoline:

6-speed manual transmission

Standard Transmission Diesel:

6-speed manual transmission

Optional

Optional Transmission Gasoline:

6-speed PowerShift automatic (dual-clutch) or 6-speed SelectShift automatic.

Optional Transmission Diesel:

6-speed PowerShift automatic (dual-clutch).

Features

Drivetrain Options:

Front-Wheel Drive (FWD) or Intelligent All-Wheel Drive (iAWD).

📐 Dimensions

Exterior

Length:

Approximately 4,524 mm (178.1 in)

Width Without Mirrors:

Approximately 1,838 mm (72.4 in)

Height Unladen:

Approximately 1,689 mm (66.5 in)

Wheelbase:

Approximately 2,690 mm (105.9 in)

Cargo

Cargo Volume Rear Seats Up:

Approximately 430 liters (15.2 cu ft)

Cargo Volume Rear Seats Down:

Approximately 1,512 liters (53.4 cu ft)

Weights

Curb Weight Range:

Approximately 1,500 kg to 1,750 kg (3,300 lbs to 3,850 lbs), depending on engine and drivetrain.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5-star (achieved for the second generation Kuga)

Active Features

Standard Safety Features:

ABS with EBD, ESC (Electronic Stability Control), Traction Control System (TCS), Hill Launch Assist (HLA), multiple airbags (front, side, curtain).

Optional Driver Assistance:

Adaptive Cruise Control, Autonomous Emergency Braking (AEB), Blind Spot Information System (BLIS), Lane Keeping Aid, Driver Alert System, Active Park Assist.

Passive Features

Airbag Configuration:

Driver and front passenger airbags, front side airbags, front and rear side curtain airbags.

💡 Technology Features

Infotainment

Infotainment System Options:

Ford SYNC 2 (MyFord Touch) with 8-inch touchscreen, featuring navigation, Bluetooth, USB connectivity, and voice control.

Driver Assistance

Advanced Driver Assistance Systems:

Available features include Adaptive Cruise Control, Blind Spot Information System (BLIS), Lane Keeping Aid, Driver Alert System, Automatic High Beam, and Forward Collision Warning.

Connectivity

Connectivity Features:

Bluetooth for hands-free calling and audio streaming, USB ports for device charging and media playback, optional Wi-Fi hotspot capability in some configurations.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (may vary based on driving conditions and specific engine).

Air Filter Replacement:

Every 30,000-40,000 miles (48,000-64,000 km) or as needed based on inspection.

Spark Plug Replacement Ecoboost:

Typically around 60,000 miles (96,000 km) for EcoBoost engines (check specific recommendations).

Transmission Fluid Change Automatic:

Ford typically recommends 'lifetime' fluid for PowerShift, but regular checks and potential changes every 60,000-100,000 miles (96,000-160,000 km) are often advisable for longevity.

Fluid Specifications

Engine Oil Specification:

Ford WSS-M2C948-B (0W-20) for 1.0L and 1.5L EcoBoost, Ford WSS-M2C913-D (5W-30) for 1.6L EcoBoost and 2.0L TDCi engines. Always verify with manual.

Coolant Specification:

Ford Super Plus Premium Antifreeze/Coolant (Yellow) or equivalent, meeting WSS-M97B44-D.

Brake Fluid Specification:

DOT 4 LV (Low Viscosity) meeting Ford WSS-M6C65-A2.

Transmission Fluid Automatic Powershift:

Ford specification XT-11-QDC (or equivalent).

Known Issues

Common Recalls 2015 Kuga:

Potential issues can include door latch failures, potential fire risks in certain models (depending on build date and specific components), and transmission performance issues in some PowerShift units.

Ecoboost Ingestion:

While generally reliable, some EcoBoost engines can be susceptible to carbon buildup on intake valves due to direct injection, requiring occasional cleaning.

Powershift Dual Clutch:

The PowerShift transmission has been noted for occasional jerky shifts or shuddering, particularly at low speeds. Software updates and clutch pack servicing can address some issues.

📚 Vehicle History

Brand Heritage

Ford SUV Legacy:

Ford has a long history in SUV production, with models like the Bronco and Explorer preceding the Kuga's introduction in Europe.

Model Evolution

First Generation Kuga:

Launched in 2008, based on the Ford Focus platform, offered a distinct European styling.

Second Generation Kuga:

Introduced in 2012 (as a 2013 model year in some markets) and updated with this 2015 model. Based on the global C-segment platform (shared with the Focus), it adopted a more international design and powertrain strategy. The facelifted version for 2017 introduced further styling and technology updates.

Production

Manufacturing Locations:

Primarily manufactured in Europe (e.g., Valencia, Spain) and other global locations to serve various markets.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Euro NCAP 5-star safety rating. Many safety features available contribute to excellent occupant protection.

Ratings

Fuel Economy Ratings:

Generally competitive within its segment, with EcoBoost engines offering a good balance of performance and efficiency. Specific MPG varies significantly by engine and drivetrain.