Ford Telstar TX5 Mazda 626 1983-1987 Service Repair Workshop Manual Pdf
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๐ท๏ธ Basic Information Identification Make: Ford Model: Telstar TX5 Related Make: Mazda Related Model: 626 Codes Chassis Code: GD Series Internal Platform Code: Mazda GC platform (shared) ๐ Introduction Market Position Positioning: Represents a shared platform vehicle, rebadged for different markets, offering broad service applicability Competitive Analysis Competitors: Other mid-size sedans and hatchbacks of the era, including Toyota Camry, Nissan Maxima, Mitsubishi Magna Key Features Vehicle Type: Front-engine, front-wheel drive compact/mid-size car (available also as wagon) Badge Engineering: Demonstrates Ford's strategy of utilizing Mazda platforms, resulting in identical core mechanicals ๐ Manual Details Coverage Areas Primary Market: Australia, New Zealand, Asia (and other right-hand drive markets where badge-engineered) Geographical Focus: Markets with Ford Telstar TX5 and Mazda 626 GD models Page Count Estimated Page Count: Hundreds of pages (detailed) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Digital Format: PDF (Downloadable) Availability Licensing: Full, life-time access, no expiry Compatibility Operating Systems: Windows, macOS Usability Device Compatibility: Computers, tablets, smartphones Print Capability: Printable (single pages or entire manual) ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Transmission (manual & automatic), clutch, driveshafts, differentials, axle assemblies Chassis: Suspension (front & rear), steering system, braking system (hydraulic, disc/drum) Electrical: Starting system, charging system, lighting, instrumentation, body electrical, wiring diagrams Body: Body panels, interior trim, doors, glass, bumpers, underbody protection Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for common problems, fault finding charts, electrical issue diagnosis Repair: Component removal and installation, assembly and disassembly, adjustments, component overhaul Diagnostics: Engine performance diagnostics, electrical system fault tracing, brake system testing Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIYers Illustrations: Detailed photos and exploded diagrams Instructions: Step-by-step instructions for all procedures ๐ Manual Specifications File Format Format: PDF Print Quality Resolution: High-resolution, suitable for clear printing of diagrams and text Binding Type Binding: Digital (no physical binding) Paper Type Paper Quality: N/A (digital format) โ๏ธ Engine Specifications Primary Engine Engine Code: FE Series (Mazda derived) Engine Variants Displacements: 1.5L (1490cc), 1.6L (1597cc), 1.8L (1781cc), 2.0L (1998cc) Cylinder Configuration: Inline 4-cylinder Performance Power Output Range: Approximately 70-110 hp (varies by engine and market) Torque Output Range: Approximately 110-160 Nm (varies by engine and market) Fuel System Induction: Carburetor or Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (Gasoline) Cooling System Type: Pressurized water cooling system Lubrication System Oil Type Recommendation: API SG or equivalent, viscosity varies with temperature (e.g., 10W-30, 10W-40, 20W-50) ๐ง Transmission Standard Manual Transmission Gears: 4-speed and 5-speed manual Optional Automatic Transmission Gears: 3-speed and 4-speed automatic Features Transmission Fluid: Dexron II or equivalent for automatic transmissions Clutch Clutch Type: Dry single plate diaphragm spring type (manual) ๐ Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback, 5-door Wagon (LWB) Weights Curb Weight Range: Approx. 1050 kg - 1300 kg (varies by body style and specification) ๐ก๏ธ Safety Features Ratings Crash Safety: Limited official crash test data available for this specific era and market, designed to contemporary Australian Design Rules (ADRs) Active Features Brakes: Front ventilated discs, rear drums (standard); potentially 4-wheel discs on higher trims Passive Features Restraints: Seat belts (front and rear), optional driver's airbag on later models (rare) ๐ก Technology Features Infotainment Audio System: Factory fitted AM/FM radio, cassette player. Upgrade options for CD players in later years. Driver Assistance Cruise Control: Optional feature on higher trim levels Connectivity Connectivity Features: Basic in-car connectivity, primarily focused on audio systems. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on usage and oil quality Spark Plug Replacement: Approximately 20,000-40,000 km (depending on plug type) Timing Belt Replacement: Recommended every 60,000-100,000 km for engines equipped with a timing belt (e.g., FE3N DOHC) Fluid Specifications Coolant Type: Ethylene glycol based antifreeze, mixed with distilled water (typically 50/50 ratio) Brake Fluid Type: DOT 3 or DOT 4 brake fluid Power Steering Fluid: Dexron II or equivalent automatic transmission fluid (if equipped) Known Issues Rust Corrosion: Common on wheel arches, sills, and around the rear window due to age and environmental exposure Engine Performance: Carburetor issues (clogging, adjustment), fuel pump wear, engine mounts degrading Suspension: Worn ball joints, tie rod ends, and bushings can lead to steering looseness and noise Electrical: Corroded connectors, faulty grounds, aging wiring harnesses, alternator/starter motor issues ๐ Vehicle History Brand Heritage Ford Australia: Ford Australia's utilization of Mazda platforms became a significant strategy in the 1980s to offer competitive models Model Evolution Generation Name: Telstar TX5 / Mazda 626 GD Production Years: 1983 - 1987 Production Manufacturing Location: Primarily Australia (Broadmeadows Assembly Plant) for Ford models, Japan for Mazda models Platform Sharing: This generation of the Mazda 626 (GD) was the basis for the Ford Telstar TX5 and TX5...
Worn ball joints, tie rod ends, and bushings can lead to steering looseness and noise
Electrical:
Corroded connectors, faulty grounds, aging wiring harnesses, alternator/starter motor issues
๐ Vehicle History
Brand Heritage
Ford Australia:
Ford Australia's utilization of Mazda platforms became a significant strategy in the 1980s to offer competitive models
Model Evolution
Generation Name:
Telstar TX5 / Mazda 626 GD
Production Years:
1983 - 1987
Production
Manufacturing Location:
Primarily Australia (Broadmeadows Assembly Plant) for Ford models, Japan for Mazda models
Platform Sharing:
This generation of the Mazda 626 (GD) was the basis for the Ford Telstar TX5 and TX5 Wagon
๐ Awards & Recognition
Recognitions
Industry Awards:
The Mazda 626 platform, on which the Telstar TX5 is based, was generally well-regarded for its ride comfort and handling for its class during this period.