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2004 Ford MUSTANG Workshop Service Repair Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Ford Model: Mustang Year: 2004 Codes Chassis Code: SN95 S197 transition Platform: Fox-4 (SN95) 👋 Introduction Market Position Segment: Pony Car / Sports Coupe Era: Late SN95 generation, transitioning towards S197 styling cues but based on SN95 platform Competitive Analysis Competitors: Chevrolet Camaro, Pontiac Firebird, Dodge Challenger (though Challenger was not in production at this time) Key Features Design: Retro-inspired styling updates (part of the broader SN95 refresh), classic Mustang silhouette Performance Options: Choice of a responsive V6 or a potent V8 engine, including the higher-performance Mach 1 model. Distinction Manual Value: Provides specific, year-accurate OEM-level repair information essential for owners and technicians working on this particular model year. 📋 Manual Details Coverage Areas Coverage: Single-year specific, OEM-based DIY repair Page Count Estimated Pages: Approximately 2500-3500 (typical for full workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 4.0L V6 SOHC, 4.6L V8 SOHC (including Mach 1 variants) Transmission: 5-speed Manual (T-45, Tremec T-56 for Mach 1), 4-speed Automatic (4R70W) Drivetrain: Rear-wheel drive (RWD), limited-slip differential options Suspension: Front: Independent MacPherson struts with stabilizer bar; Rear: Solid axle with four-link and coil springs Brakes: Front: Vented discs, Rear: Solid discs (ABS standard) Electrical: Full electrical schematics, charging system, starting system, ignition, lighting, power accessories, body control module (BCM) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Body And Trim: Body panel removal and installation, interior trim, bumpers, lighting units, glass, seals Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plugs, belt replacements Engine Repair: Engine disassembly, overhaul, cylinder head service, piston and rod replacement, timing system service Transmission Repair: Transmission removal, disassembly, reassembly, clutch service, torque converter service Brake System Repair: Brake pad and rotor replacement, caliper service, brake line repair, ABS diagnostics Suspension And Steering: Shock absorber/strut replacement, ball joint service, tie rod end replacement, power steering system service Electrical Diagnostics: Troubleshooting circuits, component testing, module diagnostics, using Ford diagnostic tools (e.g., NGS, WDS) Fuel System Service: Fuel pump replacement, fuel injector cleaning and replacement, fuel filter service Cooling System Service: Radiator replacement, water pump service, thermostat replacement, coolant flush Exhaust System Repair: Exhaust pipe, muffler, catalytic converter replacement Troubleshooting Guides: Symptom-based diagnostic charts for common issues Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures. Diagnostic Tools: Mentions of using Ford-specific diagnostic tools and procedures 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for efficient information retrieval File Size: Approximately 100 MB (as indicated) Print Quality Quality: Reproduction quality; text should be clear, diagrams legible. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 4.0 Liters (245 cubic inches) Engine 1 Configuration: V6, SOHC (Single Overhead Cam), 12 valves Engine 1 Horsepower: 205 hp @ 5000 RPM (approx.) Engine 1 Torque: 242 lb-ft @ 3500 RPM (approx.) Engine 2 Displacement: 4.6 Liters (281 cubic inches) Engine 2 Configuration: V8, SOHC, 16 valves (3-valve per cylinder for Mach 1) Engine 2 Horsepower: GT: 260 hp @ 5250 RPM (approx.); Mach 1: 305 hp @ 5800 RPM (approx.) Engine 2 Torque: GT: 295 lb-ft @ 4000 RPM (approx.); Mach 1: 320 lb-ft @ 4000 RPM (approx.) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPFI) Recommended Fuel: 87 Octane (regular unleaded) for V6 and GT; 91 Octane (premium unleaded) recommended for Mach 1 Cooling System Cooling Type: Pressurized liquid cooling system 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (Model: T-45 for V6 and GT, Tremec T-56 for Mach 1) Optional Optional Transmission: 4-speed Automatic Transmission (Model: 4R70W) Features Clutch Type: Hydraulically actuated, single dry plate Fluid Specification Automatic Transmission Fluid: MERCON V Automatic Transmission Fluid (ATF) Manual Transmission Fluid: Refer to manual for specific gear oil type (e.g., API GL-4 or GL-5, viscosity like 75W-90) 📐 Dimensions Exterior Length: 189.5 inches (4813 mm) Width: 73.1 inches (1857 mm) Height: 53.6 inches (1361 mm) Wheelbase: 101.3 inches (2573 mm) Weights Curb Weight V6: Approximately 3300-3400 lbs (1497-1542 kg) Curb Weight Gt: Approximately 3450-3550 lbs (1565-1610 kg) Curb Weight Mach1: Approximately 3650-3750 lbs (1656-1701 kg) Cargo Trunk Volume: Approximately 12.3 cubic feet (348 liters) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3 Stars (for Coupe models) IIHS Frontal Offset: Good (for vehicles tested) Active Features Traction Control: Optional on GT, standard on Mach 1 ABS: Anti-lock Braking System (ABS) standard on all models Passive Features Airbags: Driver and front passenger airbags standard Seatbelts: Front 3-point active restraint system with pretensioners 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player. Optional Shaker 500 audio system with subwoofer. Display: Digital clock and radio display integrated into...
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2004 Ford MUSTANG Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mustang
Year:
2004
Codes
Chassis Code:
SN95 S197 transition
Platform:
Fox-4 (SN95)
👋 Introduction
Market Position
Segment:
Pony Car / Sports Coupe
Era:
Late SN95 generation, transitioning towards S197 styling cues but based on SN95 platform
Competitive Analysis
Competitors:
Chevrolet Camaro, Pontiac Firebird, Dodge Challenger (though Challenger was not in production at this time)
Key Features
Design:
Retro-inspired styling updates (part of the broader SN95 refresh), classic Mustang silhouette
Performance Options:
Choice of a responsive V6 or a potent V8 engine, including the higher-performance Mach 1 model.
Distinction
Manual Value:
Provides specific, year-accurate OEM-level repair information essential for owners and technicians working on this particular model year.
📋 Manual Details
Coverage Areas
Coverage:
Single-year specific, OEM-based DIY repair
Page Count
Estimated Pages:
Approximately 2500-3500 (typical for full workshop manuals of this era)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
4.0L V6 SOHC, 4.6L V8 SOHC (including Mach 1 variants)
Transmission:
5-speed Manual (T-45, Tremec T-56 for Mach 1), 4-speed Automatic (4R70W)
Drivetrain:
Rear-wheel drive (RWD), limited-slip differential options
Suspension:
Front: Independent MacPherson struts with stabilizer bar; Rear: Solid axle with four-link and coil springs
Brakes:
Front: Vented discs, Rear: Solid discs (ABS standard)
Electrical:
Full electrical schematics, charging system, starting system, ignition, lighting, power accessories, body control module (BCM)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Body And Trim:
Body panel removal and installation, interior trim, bumpers, lighting units, glass, seals
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plugs, belt replacements
Engine Repair:
Engine disassembly, overhaul, cylinder head service, piston and rod replacement, timing system service
Transmission Repair:
Transmission removal, disassembly, reassembly, clutch service, torque converter service
Brake System Repair:
Brake pad and rotor replacement, caliper service, brake line repair, ABS diagnostics
Suspension And Steering:
Shock absorber/strut replacement, ball joint service, tie rod end replacement, power steering system service
Electrical Diagnostics:
Troubleshooting circuits, component testing, module diagnostics, using Ford diagnostic tools (e.g., NGS, WDS)
Fuel System Service:
Fuel pump replacement, fuel injector cleaning and replacement, fuel filter service
Cooling System Service:
Radiator replacement, water pump service, thermostat replacement, coolant flush
Exhaust System Repair:
Exhaust pipe, muffler, catalytic converter replacement
Troubleshooting Guides:
Symptom-based diagnostic charts for common issues
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures.
Diagnostic Tools:
Mentions of using Ford-specific diagnostic tools and procedures
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for efficient information retrieval
File Size:
Approximately 100 MB (as indicated)
Print Quality
Quality:
Reproduction quality; text should be clear, diagrams legible.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
4.0 Liters (245 cubic inches)
Engine 1 Configuration:
V6, SOHC (Single Overhead Cam), 12 valves
Engine 1 Horsepower:
205 hp @ 5000 RPM (approx.)
Engine 1 Torque:
242 lb-ft @ 3500 RPM (approx.)
Engine 2 Displacement:
4.6 Liters (281 cubic inches)
Engine 2 Configuration:
V8, SOHC, 16 valves (3-valve per cylinder for Mach 1)
Engine 2 Horsepower:
GT: 260 hp @ 5250 RPM (approx.); Mach 1: 305 hp @ 5800 RPM (approx.)
Engine 2 Torque:
GT: 295 lb-ft @ 4000 RPM (approx.); Mach 1: 320 lb-ft @ 4000 RPM (approx.)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPFI)
Recommended Fuel:
87 Octane (regular unleaded) for V6 and GT; 91 Octane (premium unleaded) recommended for Mach 1
Cooling System
Cooling Type:
Pressurized liquid cooling system
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (Model: T-45 for V6 and GT, Tremec T-56 for Mach 1)
Optional
Optional Transmission:
4-speed Automatic Transmission (Model: 4R70W)
Features
Clutch Type:
Hydraulically actuated, single dry plate
Fluid Specification
Automatic Transmission Fluid:
MERCON V Automatic Transmission Fluid (ATF)
Manual Transmission Fluid:
Refer to manual for specific gear oil type (e.g., API GL-4 or GL-5, viscosity like 75W-90)
📐 Dimensions
Exterior
Length:
189.5 inches (4813 mm)
Width:
73.1 inches (1857 mm)
Height:
53.6 inches (1361 mm)
Wheelbase:
101.3 inches (2573 mm)
Weights
Curb Weight V6:
Approximately 3300-3400 lbs (1497-1542 kg)
Curb Weight Gt:
Approximately 3450-3550 lbs (1565-1610 kg)
Curb Weight Mach1:
Approximately 3650-3750 lbs (1656-1701 kg)
Cargo
Trunk Volume:
Approximately 12.3 cubic feet (348 liters)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3 Stars (for Coupe models)
IIHS Frontal Offset:
Good (for vehicles tested)
Active Features
Traction Control:
Optional on GT, standard on Mach 1
ABS:
Anti-lock Braking System (ABS) standard on all models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
Front 3-point active restraint system with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player. Optional Shaker 500 audio system with subwoofer.
Display:
Digital clock and radio display integrated into the dashboard.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Phone Integration:
No factory Bluetooth or advanced smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months, whichever comes first (depending on driving conditions and oil type used).
Spark Plug Replacement V6:
Approximately 100,000 miles (using long-life iridium plugs)
Spark Plug Replacement V8:
Approximately 100,000 miles (using long-life iridium plugs)
Coolant Flush Interval:
Every 30,000 to 100,000 miles or 5 years (depending on coolant type)
Transmission Fluid Automatic:
Every 30,000 to 60,000 miles, or as specified by Ford's severe service schedule.
Fluid Specifications
Engine Oil Capacity V6:
5.0 US quarts (4.7 liters) with filter change
Engine Oil Capacity V8:
6.0 US quarts (5.7 liters) with filter change
Engine Oil Type:
5W-20 or 5W-30 (check owner's manual for exact specification for each engine)
Coolant Type:
Ford Premium Engine Coolant (Yellow) or equivalent meeting specification WSS-M97B51-A1
Known Issues
Ignition Coils:
Coil-on-plug ignition systems (especially on V8s) can be prone to failure, leading to misfires.
Clutch Hydraulics:
Hydraulic clutch master cylinder and slave cylinder can develop leaks.
Rear Axle Seals:
Rear axle seal leaks are a common issue.
HVAC Blend Door Actuators:
Blend door actuators for HVAC temperature control can fail, resulting in no heat or AC from certain vents.
Fuel Pump:
Early 2000s Mustangs are known for potential fuel pump failures over time.
📚 Vehicle History
Brand Heritage
Heritage:
Ford Mustang is an iconic American pony car, first introduced in 1964, known for its sporty styling and performance.
Model Evolution
Generation:
Fourth Generation (SN95) - 1994-2004. The 2004 model year represents the final iteration of the SN95 platform before the radical redesign for 2005.
Key Updates For 2004:
Introduction of the Mach 1 performance model, minor styling tweaks, and updated standard features.
Production
Manufacturing Location:
Flat Rock, Michigan, USA
Production Years For Platform:
1994-2004
🏆 Awards & Recognition
Recognitions
Popular Mechanics Car Of The-Year:
While the 2005 Mustang won 'Car of the Year' from MotorTrend, the 2004 model, as part of the SN95 generation, was a strong performer in its segment but did not receive specific 'Car of the Year' awards for that particular year.
Sales Performance:
Consistently a strong seller in the pony car segment.
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