Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake line repair, ABS component replacement, brake bleeding
Suspension And Steering Repair:
Strut/shock replacement, ball joint replacement, control arm bushing replacement, tie rod end replacement, power steering pump replacement, steering rack overhaul
Electrical Repair:
Starter motor replacement, alternator replacement, battery testing, headlamp/taillamp bulb replacement, fuse box diagnosis, power window motor replacement, sensor replacement
HVAC Repair:
A/C system recharge, component replacement (compressor, condenser, evaporator), heater core replacement, blower motor replacement, blend door actuator repair
Bodywork And Collision Repair:
Panel alignment, dent repair, rust removal and treatment, glass replacement, door handle replacement, bumper repair/replacement
Troubleshooting Guides:
System-specific troubleshooting flowcharts, common problems and solutions, diagnostic procedures for various symptoms
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, clear text and diagrams
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code:
Duratec 30 (3.0L V6 DOHC)
Engine Displacement:
2986 cc (182.2 cu in)
Bore X Stroke:
89 mm x 79.5 mm (3.50 in x 3.13 in)
Compression Ratio:
9.7:1
Horsepower:
201 hp @ 6000 rpm
Torque:
200 lb-ft @ 4800 rpm
Engine Options
Base Engine:
Vulcan 3.0L V6 OHV (150 hp @ 4900 rpm, 185 lb-ft @ 3200 rpm) - Not covered in detail for this manual, focus is on the more prevalent Duratec
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Ignition System
Ignition Type:
Distributorless Electronic Ignition (DIS) with Coil-on-Plug (COP) on Duratec
Emissions Control
Emission Standards:
Federal Tier 1, California LEV (depending on region)
Transmission
Standard Transmission
Transmission Type:
4-Speed Automatic
Transmission Model:
AX4N (for Duratec 3.0L V6)
Optional Transmission
Optional Transmission Type:
4-Speed Automatic (AX4S) - typically with the Vulcan 3.0L V6
Intake manifold gaskets can leak (especially on Vulcan engine), occasional oil leaks, spark plug blow-out on early Duratec (less common on 2004), timing chain noise on higher mileage Duratec engines.
Common Issues Transmission:
Torque converter shudder, transmission solenoid issues, occasional internal hard part failures on high mileage units.
Common Issues Suspension:
Worn control arm bushings, premature strut/shock absorber wear, ball joint wear.
Common Issues Electrical:
Window regulator failures, power lock actuator issues, HVAC blower motor resistor failures, intermittent dashboard warning lights.
Common Issues Body:
Rust on rear quarter panels and rocker panels, rear wheel well liners can deteriorate.
Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company, a major American automaker with a long history of producing reliable and popular vehicles.
Model Evolution
Taurus Fourth Generation:
The 2004 model is part of the fourth generation (2000-2007), which introduced updated styling, a new platform (Ford D3 platform starting 2005 for some markets, but 2004 remains on the older platform), and improved engines.
Production
Production Location:
Atlanta, Georgia, USA; Chicago, Illinois, USA
Production Years Of Model:
2000-2007 (Fourth Generation)
Awards & Recognition
Recognitions
Model Year Recognitions:
While the Taurus was a consistently strong seller, specific awards for the 2004 model are less prominent than earlier generations which benefited from redesigns. It maintained a solid reputation for value and practicality.