🏷️ Basic Information Identification Make: Jungheinrich Model Line: EFG-Series Product Name: Jungheinrich Electric Lift Truck EFG-Series: 213 215 216 216K 218 218K 220 (from 06.2008) Workshop Manual PDF Download Model Variant: EFG 213, EFG 215, EFG 216, EFG 216K, EFG 218, EFG 218K, EFG 220 Model Year Start: 2008 Model Year Notes: Covers models manufactured from June 2008 onwards. Codes Series Code: EFG 👋 Introduction Market Position Type: Industrial Electric Forklift Truck Application: Material handling in warehouses, distribution centers, manufacturing facilities, and logistics operations. Competitive Analysis Competitors: Toyota, Hyster, Yale, Linde, Crown Equipment, Mitsubishi Forklift Trucks, Nissan Forklift. Key Features Powertrain: All-electric, zero-emission operation. Control Systems: Advanced electronic control systems (CANCODE, ISM) for precise operation and diagnostics. Ergonomics: Designed for operator comfort and efficiency with features like SOLO-PILOT and MULTI-PILOT controls. Safety: Emphasis on safety features and comprehensive manual coverage for safe operation and maintenance. 📋 Manual Details Coverage Areas Primary Coverage: Workshop and Repair Manual Specific Models Covered: EFG 213, EFG 215, EFG 216, EFG 216K, EFG 218, EFG 218K, EFG 220 (from 06.2008) Page Count Total Pages: 690 Manual Type Type: Factory Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System: Comprehensive coverage including wiring diagrams (electrical/hydraulic), circuit diagrams, CANCODE, ISM Access Module, truck lighting, fuses, block diagrams, plugs/connectors (pre/post 03.09.2008), Saab connector layout, AS 4807i traction controller, AS 4807i controller connection diagram, temperature sensors, actual value sensors (RSC 28 MH), steering actual value sensor assembly (3U9), setpoint sensors, steering controllers, AS 4807i hydraulic controller, AS 4807i controller connection diagram. Hydraulic System: Detailed coverage including hydraulic wiring diagrams, mast rollers, chains, pump motor, valve block, reservoir, and hydraulic controller functions. Mechanical Systems: Includes component layout, drive unit, mechanical transmission, drive brake, brake system, microswitch, wheels, wheel bolts, mast, load handler, and forks. Controls: Detailed information on controls including CANCODE, ISM Access Module, SOLO-PILOT, and MULTI-PILOT systems. Powertrain: Covers electric motor (drive unit) and mechanical transmission. Charging System: Includes information on the on-board charger. Steering System: Detailed coverage of steering transmission, steering controllers, and sensors. Procedures Included Maintenance: General maintenance procedures, notes on avoiding malfunctions and material damage during cleaning, and notes on avoiding accidents and material damage during maintenance and repair of electronic components. Repair: Detailed repair instructions for all covered systems, including brake system repair, electrical component replacement, and hydraulic system component service. Troubleshooting: Covers event messages and likely troubleshooting steps for various system failures. Installation: Includes installation of ISM components. Adjustment: Procedures for setting maximum travel speed. Calibration: Information related to controller settings and sensor calibration. Diagnostic: Includes guidance on interpreting event messages and understanding controller behavior. Technical Depth Depth: Advanced and comprehensive, suitable for workshop technicians. Covers detailed diagnostics, repair procedures, electrical schematics, and technical specifications. 📊 Manual Specifications File Format Type: PDF Print Quality Quality: High quality images and printable pages. Searchability Feature: Searchable Text Binding Type Binding: Digital Download (Not Applicable for Physical Binding) Paper Type Paper: Digital Format (Not Applicable for Physical Paper Type) ⚙️ Engine Specifications Primary Engine Type: AC Electric Motor (Drive Unit) Voltage: Specific voltage rating not provided, but typically 48V or 80V for this class of truck. Controller: AS 4807i Traction Controller Performance Maximum Travel Speed: Adjustable via controller settings. Specific nominal speed not provided. Fuel System Type: Battery Electric (requires external charging) 🔧 Transmission Standard Type: Single-speed or multi-speed electric drive transmission. Optional Features: Specific options not detailed in the product description, but common configurations include different motor power ratings or drive axle ratios. Features Mechanical Transmission: Details on mechanical transmission components and maintenance are included. 📐 Dimensions Exterior Vehicle Type: 3-wheel or 4-wheel electric counterbalance forklift truck (specific configurations vary by model number EFG 213-220). Cargo Load Capacity: Varies by model: EFG 213 (approx. 1300 kg), EFG 215 (approx. 1500 kg), EFG 216 (approx. 1600 kg), EFG 218 (approx. 1800 kg), EFG 220 (approx. 2000 kg). Actual lift capacities depend on load center. Weights Curb Weight: Specific weights vary by model and battery configuration. Not provided in product details. 🛡️ Safety Features Ratings Certification: Industrial safety standards compliance (e.g., OSHA, ANSI, EN) assumed for manufacturer. Manual provides safety instructions. Active Features Braking System: Drive brake system with microswitch integration for operational safety. Control Safety: ISM Access Module for authorized operation. Lighting: Truck lighting system, including LED beacon options. Passive Features Operator Station: Ergonomically designed operator compartment with safety considerations integrated into controls and layout. Component Protection: Manual provides specific notes to avoid material damage during maintenance and repair of electronic components. 💡 Technology Features Infotainment Features: Not applicable for this type of industrial equipment. Driver Assistance Features: CANCODE and ISM Access Module represent advanced electronic control and access features for optimized operation and security. Connectivity Diagnostic Interface: The AS 4807i controller and detailed wiring diagrams suggest a robust diagnostic...