🏷️ Basic Information Identification Make: Gem Model: E825 Electric Car Model Variant: Electric Golf Cart Codes Platform Code: E825 Generation Production Years: 1999-2001 👋 Introduction Market Position Target Audience: Owners and technicians of 1999-2001 Gem E825 Electric Golf Carts Competitive Analysis Advantage: Instant download, printable format, lifetime protection policy against loss or damage Key Features Accessibility: Accessible via smart devices on-site for immediate repairs Content Focus: Focus on practical repair, service, and maintenance information 📋 Manual Details Coverage Areas Supported Models: 1999 Gem E825 Electric Golf Cart, 2000 Gem E825 Electric Golf Cart, 2001 Gem E825 Electric Golf Cart Page Count Estimated Page Count: Varies (typical for comprehensive shop manuals, often 300+ pages) Manual Type Type: Repair Manual / Service Manual / Shop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Electric Motor, Drive System, Battery Management Chassis: Frame, Suspension (Shocks), Steering System Electrical: Wiring Diagrams, Lighting, Controls, Charging System Body: Body Work, Interior Components Intake Exhaust: N/A (Electric Vehicle) Engine Cooling: Passive air cooling for motor and controller; battery thermal management (if any) Fuel System: Battery charging system, charging port inspection and maintenance Procedures Included Maintenance: Routine Maintenance, Lubrication, Battery Care Repair: Engine/Motor Removal and Installation, Component Repair, Troubleshooting Diagnostics: Advanced Troubleshooting Engine Installation: Motor removal and installation, controller troubleshooting and replacement Transmission Service: Gear reduction unit inspection and lubrication, drive belt inspection (if applicable) Steering Service: Steering column, tie rod, and linkage adjustment and repair Technical Depth Depth: Comprehensive coverage from basic maintenance to advanced repair and diagnostics Diagnostics: Troubleshooting common electrical faults, motor performance issues, and charging problems 📊 Manual Specifications File Format File Type: PDF (Plain, not compressed) Print Quality Printability: Printable pages for on-site use Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Series Wound DC Electric Motor Voltage Rating: Typically 36V or 48V (specific to E825 model, detailed in manual) Power Output: Approx. 2.0 - 2.7 HP continuous (specific figures in manual) Performance Top Speed: Limited to 15-20 mph (as per golf cart regulations) Fuel System Fuel Type: Electric (Battery Powered) Battery Type: Deep-cycle lead-acid batteries (commonly 6V or 8V units in series) 🔧 Transmission Standard Type: Direct Drive / Single Speed Gear Reduction Features Drive Layout: Rear-wheel drive Gear Reduction: Internal gear reduction for torque multiplication 📐 Dimensions Exterior Length: Approx. 85-95 inches (specifics vary, detailed in manual) Width: Approx. 45-50 inches (specifics vary, detailed in manual) Height: Approx. 45-55 inches (specifics vary, detailed in manual) Weights Curb Weight: Approx. 500-600 lbs (without batteries, detailed in manual) Gross Vehicle Weight Rating: Approx. 1000-1200 lbs (detailed in manual) 🛡️ Safety Features Ratings Safety Standard: N/A (Golf cart classification, not automotive safety rated) Active Features Braking System: Hydraulic drum brakes (rear) and regenerative braking (motor-assisted) Passive Features Occupant Protection: Basic frame and body structure, optional roll cage/overhead protection 💡 Technology Features Infotainment Features: Basic dashboard with battery indicator, speedometer, and accessory switches Driver Assistance Features: None (basic vehicle design) 🔧 Maintenance Service Intervals Battery Check: Monthly (check water levels if applicable, terminal cleanliness) Brake Inspection: Annually or as needed Tire Pressure: As needed, check manufacturer recommendations (typically 20-30 PSI) Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (refer to manual for exact specification) Lubrication: Specific grease points for suspension and steering components (detailed in manual) Known Issues Battery Life: Degradation of lead-acid batteries over time, requiring replacement every 3-5 years depending on usage and care Electrical Connections: Corrosion or loose connections in wiring harnesses and terminals can lead to intermittent issues Brake Wear: Drum brake wear, especially in hilly or demanding terrain 📚 Vehicle History Brand Heritage Manufacturer: Gem (Global Electric Motorcars) Specialty: Pioneer in low-speed electric vehicles (LSVs) Model Evolution Initial Release: Gem vehicles introduced in the late 1990s Production Manufacturing Location: United States (primarily, specific plant details may vary)