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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Complete overhaul, diagnosis, and repair of engine components, including cylinder head, block, pistons, crankshaft, camshafts, timing systems.
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Fuel System:
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Fuel injection system diagnosis and repair, fuel pump, injectors, pressure regulator, fuel lines, fuel tank, EVAP system.
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Ignition System:
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Ignition coil, spark plugs, distributor (early models), electronic ignition control, sensors.
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Lubrication System:
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Oil pump, oil filter, oil passages, oil pressure diagnostics.
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Cooling System:
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Radiator, water pump, thermostat, coolant hoses, fan operation, temperature sensors.
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Exhaust System:
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Exhaust manifolds, catalytic converter, mufflers, pipes, oxygen sensors.
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Transmission Manual:
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Removal, disassembly, repair, and installation of manual transmissions.
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Transmission Automatic:
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Diagnosis, repair, and overhaul of automatic transmissions.
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Drivetrain 4Wd:
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Operation and service of the 4-wheel drive system, transfer case, front and rear differentials, drive shafts, CV joints.
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Suspension Front:
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Coil springs, shock absorbers, control arms, ball joints, steering linkage, wheel bearings.
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Suspension Rear:
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Coil springs, shock absorbers, trailing arms, panhard rod (on some models), wheel bearings.
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Steering System:
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Power steering pump, steering gear, steering column, tie rods, steering knuckles.
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Brakes Front:
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Disc brake calipers, rotors, pads, brake lines, master cylinder.
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Brakes Rear:
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Drum brake shoes, drums, wheel cylinders, brake lines, parking brake mechanism.
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Electrical System Battery:
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Battery maintenance, charging system (alternator, regulator).
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Electrical System Lighting:
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Headlights, taillights, turn signals, interior lighting, bulb replacement, wiring.
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Electrical System Gauges:
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Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, instrument cluster.
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Electrical System Accessories:
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Wipers, horn, power windows, door locks, radio, HVAC blower motor.
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Body Exterior:
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Door panel removal, body panel alignment, bumper service, convertible top repair, glass replacement.
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Body Interior:
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Seat removal, dashboard disassembly, trim panel service, carpet replacement.
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HVAC System:
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Heater core, air conditioning components, blower motor, controls, refrigerant charging (for AC models).
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections.
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Tune Ups:
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Spark plug replacement, ignition timing adjustment, idle speed adjustment, emission control system checks.
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Diagnostics:
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Troubleshooting guides for common drivability issues, electrical faults, and mechanical problems.
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Component Removal Installation:
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Step-by-step instructions for removing and reinstalling virtually all major and minor vehicle components.
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Engine Overhaul:
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Detailed procedures for complete engine rebuilds, including torque specifications and assembly sequences.
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Transmission Rebuild:
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Comprehensive guidance for rebuilding both manual and automatic transmissions.
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Electrical Troubleshooting:
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Wiring diagrams, circuit descriptions, and diagnostic steps for electrical system faults.
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Chassis Alignment:
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Specifications and procedures for wheel alignment (camber, caster, toe).
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Special Tool Usage:
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Identification and usage instructions for specialized tools required for specific repairs.
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Technical Depth
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Depth:
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Comprehensive, covering from basic maintenance to complete mechanical and electrical system overhauls. Assumes a competent technician with general automotive knowledge.
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Proprietary Components:
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Includes instructions for proprietary components and references manufacturer's guidelines where applicable.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used.
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Spark Plug Replacement:
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Around 30,000-60,000 miles, depending on spark plug type (copper vs. platinum).
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Timing Belt Replacement:
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Crucial for interference engines (G16B). Recommended interval typically 60,000-90,000 miles. Failure can cause catastrophic engine damage.
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Transmission Fluid Change:
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Manual: Check fluid level annually. Automatic: Typically every 30,000-60,000 miles.
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Fluid Specifications
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Engine Oil Type:
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API Service SG or SH. Viscosity: 10W-30 or 5W-30 recommended for most climates.
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Coolant Type:
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Ethylene Glycol based, typically a green coolant. 50/50 mix with distilled water.
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Brake Fluid Type:
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DOT 3.
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Power Steering Fluid:
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ATF Dexron II or equivalent.
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Manual Transmission Fluid:
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API GL-4, SAE 75W-90.
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Automatic Transmission Fluid:
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ATF Dexron II or equivalent.
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Transfer Case Fluid:
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API GL-4, SAE 75W-90.
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Differential Fluid:
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API GL-5, SAE 80W-90.
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Known Issues
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Known Issues:
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Timing belt failure (interference engines), rust (especially chassis and body panels), CV joint wear, clutch wear (manual), automatic transmission issues (late models), exhaust manifold cracking, potential for interior water leaks (convertible top).
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