The Gilera DNA 50 is a dynamic Sport Scooter / Moped, celebrated for its sportbike-inspired styling and agile performance. Introduced in the early 2000s, this model aims to blend the practicality of a scooter with the thrilling aesthetics and handling of a motorcycle. Engineered with a robust 2-stroke, single-cylinder, liquid-cooled engine, the DNA 50 offers an engaging riding experience, making it a popular choice for those seeking an entry-level performance machine. Its design philosophy emphasizes a sporty stance, supported by features like disc brakes and alloy wheels, contributing to its reputation for quality and a distinctive presence on the road. This comprehensive service manual provides essential information for the maintenance and repair of the Gilera DNA 50, specifically for models with frame numbers ZAPC2700000001001 and onwards. Written in English, it covers a wide array of mechanical systems, including engine overhaul, transmission, braking, suspension, cooling, fuel, exhaust, and frame/bodywork. The manual details routine maintenance procedures, component dismantling and reassembly, and provides crucial technical data such as bolt clamping forces. While it focuses on mechanical aspects, it explicitly excludes electrical diagrams, making it an invaluable resource for owners and technicians aiming to ensure the longevity and optimal performance of their Gilera DNA 50. 🏷️ Basic Information Identification Make: Gilera Model: DNA 50 Vehicle Type: Sport Scooter / Moped Frame Number Prefix: ZAPC2700000001001 👋 Introduction Market Position Vehicle Segment: High-performance 50cc sport scooter, often positioned as an entry-level performance machine. Competitive Analysis Key Competitors: Aprilia SR50, Malaguti F12, Yamaha Aerox, MBK Nitro, Piaggio Zip SP Key Features Design Philosophy: Sportbike-inspired styling with scooter practicality, aiming to bridge the gap between scooters and motorcycles. Manual Purpose: Empowering owners and technicians with detailed mechanical knowledge for maintenance and repair. Manual Value Proposition Diy Focus: Enables owners to perform common maintenance tasks and repairs, saving on labor costs. 📋 Manual Details Coverage Areas Language: English Applicable Models: Gilera DNA 50 with Frame Numbers ZAPC2700000001001 onwards Geographic Coverage: Likely Global, based on manual language and model availability Page Count Page Count Estimate: Variable (PDF format, printable; specific count not provided but implies comprehensive) Manual Type Manual Type: Service Manual / Workshop Manual Format Format: PDF Download Accessibility: PC Windows and MAC compatible, no installation required Features Printability: Printable sections available Portability: Save on phone for garage use 📖 Manual Coverage Systems Covered Engine Overhaul: Yes (implied by 'routine maintenance and repairs', 'dismantling of each individual component') Transmission System: Yes (implied by 'routine maintenance and repairs', 'dismantling of each individual component') Braking System: Yes (explicitly mentioned: 'brake pads') Suspension System: Yes (implied by 'beautiful bike' and 'dismantling of each individual component') Cooling System: Yes (implied by routine maintenance, likely liquid-cooled for this model) Fuel System: Yes (implied by 'oil change', 'air filter', 'oil filter') Exhaust System: Yes (implied by routine maintenance and repair) Frame And Bodywork: Yes (implied by 'dismantling of each individual component' and 'beautiful bike') Electrical System: No (explicitly stated: 'DOES NOT INCLUDE ELECTRICAL DIAGRAMS') Procedures Included Routine Maintenance: Yes (explicitly mentioned: 'routine maintenance and repairs', 'oil change', 'air filter', 'oil filter', 'brake pads', 'make the coupon DIY') Troubleshooting: Implied (comprehensive picture, step-by-step guidance) Component Dismantling Reassembly: Yes (explicitly mentioned: 'dismantling of each individual component') Technical Data Provision: Yes (explicitly mentioned: 'original special use keys', 'clamping force of the bolts') Technical Depth Depth: Comprehensive for mechanical aspects, basic for electrical. Suitable for owners and mechanics. Diagnostic Capability: Mechanical diagnostics and repair procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within PDF Print Quality Print Quality Implied: High (for clear picture and technical details) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, liquid-cooled Displacement: Approximately 49.4 cc Bore X Stroke: Approx. 39.0 mm x 41.4 mm (typical for Piaggio/Minarelli AM6 based engines) Cooling Method: Liquid Cooling Performance Horsepower Estimate: Typically 5-7 HP (depending on specific engine tune and emissions regulations) Torque Estimate: Approx. 4-5 Nm (depending on specific engine tune) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 12 or similar) Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication Oil Type: 2-stroke pre-mix oil (separate oil tank for automatic mixing) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch Type: Centrifugal clutch Features Gear Reduction: Primary and secondary reduction gears Fluid Requirements Gear Oil Type: EP 80W-90 (common for geared final drives) Gear Oil Capacity: Approx. 0.15 - 0.20 Liters (typical) 📐 Dimensions Exterior Length: Approx. 1750 mm (typical) Width: Approx. 740 mm (typical) Height: Approx. 1100 mm (typical) Weights Dry Weight: Approx. 105-110 kg (typical) Gvwr: Not specified, but typically around 250-300 kg for 50cc scooters Cargo Under Seat Storage: Yes (standard for scooters, capable of holding a full-face helmet) 🛡️ Safety Features Active Features Front Brake: Disc brake (likely hydraulic) Rear Brake: Disc...