The Gilera Free Style 125 is a sporty and agile 125cc motorcycle, powered by a 2-stroke, single-cylinder engine. Known for its Italian heritage, Gilera has a long history of producing performance-oriented scooters and motorcycles. The Free Style 125 was designed as an urban commuter or an entry-level sportbike, offering a dynamic riding experience. Its engineering emphasizes reliability and performance within its class, making it a popular choice for riders seeking spirited performance in a compact package. This comprehensive Service Repair Workshop Manual provides detailed technical information for the Gilera Free Style 125. It covers all major systems, including engine mechanicals, fuel and ignition systems, transmission, brakes, electrical systems, and bodywork. The manual includes procedures for routine maintenance, troubleshooting, engine rebuilds, suspension overhauls, and brake system repairs. It is an essential resource for owners and technicians, offering factory-level data to ensure the proper maintenance, repair, and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Gilera Model: Free Style 125 Codes Engine Type Code: 2-Stroke Manual Format Code: PDF Download 👋 Introduction Market Position Target Audience: Owners and independent repair shops servicing the Gilera Free Style 125cc. Purpose: To provide comprehensive technical information for maintenance, repair, and troubleshooting. Competitive Analysis Value Proposition: Offers factory-level repair data at a fraction of dealership service costs, saving time and money for the end-user. Key Features Completeness: Comprehensive coverage of all major vehicle systems, unlike condensed owner's manuals. Accessibility: Instant download provides immediate access to vital repair information. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Digital Download (PDF) Page Count Page Count: Estimated 300-500 pages (typical for this type of manual) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine teardown, assembly, and overhaul procedures for the 125cc 2-stroke engine, including cylinder, piston, crankshaft, connecting rod, bearings, and seals. Fuel System: Carburetor adjustment, cleaning, and overhaul (likely for a Dell'Orto or similar unit), fuel tank, fuel lines, and fuel filter maintenance. Ignition System: Spark plug specifications, ignition timing, stator and CDI unit troubleshooting, and wiring diagrams. Cooling System: Air-cooled engine diagnostics and maintenance. Transmission: Gearbox disassembly, inspection, and reassembly, clutch operation and adjustment, and lubrication specifications. Frame And Suspension: Front fork disassembly, oil change, seal replacement, rear shock absorber inspection, and spring preload adjustment. Brakes: Front and rear brake system maintenance, hydraulic fluid bleeding, pad replacement, caliper overhaul, and disc inspection. Electrical System: Wiring diagrams, lighting system troubleshooting, battery maintenance, starter motor operation, and fuse identification. Exhaust System: Exhaust pipe and muffler inspection, and potential de-carbonization procedures for 2-stroke engines. Bodywork And Trim: Fairing removal and installation, seat, and minor body panel repairs. Procedures Included Routine Maintenance: Oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake checks, and general inspection. Troubleshooting: Diagnostic charts and step-by-step procedures for identifying and resolving common performance issues, electrical faults, and mechanical problems. Engine Rebuild: Comprehensive instructions for complete engine disassembly, part inspection, measurement, and reassembly. Suspension Overhaul: Detailed steps for servicing front forks and rear shock absorbers. Brake System Repair: Hydraulic system bleeding, component replacement, and adjustment procedures. Carburetor Tuning: Jetting adjustments, float height settings, and idle speed control for optimal performance. Electrical Diagnostics: Using wiring diagrams to trace circuits and identify faulty components. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures for engine performance, electrical systems, and fuel delivery. Repair Complexity: Covers everything from basic maintenance to full engine and transmission overhauls. Precision Measurements: Includes critical tolerances, clearances, and specifications for engine components (e.g., piston-to-cylinder wall clearance, ring gap). 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for quick access to information. Print Quality Print Quality: High-resolution, suitable for printing specific sections or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 125cc, 2-Stroke, Single Cylinder Bore X Stroke: Typically around 55mm x 52mm (specific to model, manual will detail). Cooling Method: Air-cooled Compression Ratio: Varies, but often around 7.0:1 to 8.5:1 for 2-strokes (manual will specify). Ignition System: CDI (Capacitor Discharge Ignition) or similar electronic ignition. Carburetor Model: Likely Dell'Orto PHBG or similar, specific model and jetting in manual. Lubrication: Pre-mix or Oil Injection system (manual will confirm and specify oil type). Performance Horsepower: Estimated 12-15 HP (specific to model and market regulations, manual will provide exact figures). Torque: Estimated 8-10 Nm (specific to model, manual will provide exact figures). Fuel System Fuel Type: Unleaded gasoline with appropriate octane rating (manual will specify). Fuel Mixture: If pre-mix, ratio will be specified (e.g., 50:1, 25:1). If oil injection, specify oil type. 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission Clutch Type: Wet Multi-plate Clutch Features Gear Ratios: Specific gear ratios for each of the 6 speeds will be detailed in the manual. Final Drive: Chain drive with specified sprocket ratios....