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GILERA GP 800 GP800 Workshop Manual

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$141.00
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$141.00
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๐Ÿท๏ธ Basic Information Identification Make: Gilera Model: GP 800 Model Designation: GP800IE Vehicle Type: Maxi-scooter Generation Production Years: 2007-2011 Codes Engine Code General: N512ME (Piaggio Master Engine) ๐Ÿ‘‹ Introduction Market Position Market Segment: Premium Maxi-scooter Target Audience: Enthusiast riders seeking performance, comfort, and practicality for commuting and touring. Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing. Key Features Performance Focus: Engine displacement and power output place it at the upper end of the maxi-scooter market. Chassis Design: Motorcycle-like riding dynamics due to engine placement and chassis construction. Practicality: Integrated storage, comfortable seating for rider and passenger. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Maintenance, Troubleshooting, Electrical System, Engine, Fuel Injection, Suspension, Braking System, Cooling System, Chassis Page Count Total Pages: 400+ Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component inspection, valve adjustment, piston/cylinder diagnostics, crankshaft, connecting rod, camshaft, timing chain Fuel System: Fuel injection system (IE), fuel pump, injectors, throttle body, fuel pressure regulation, diagnostic codes for injection system Cooling System: Radiator, cooling fan, thermostat, water pump, coolant flow, hoses, pressure testing Braking System: Front and rear brake calipers, master cylinders, brake lines, brake fluid, ABS system (if equipped), rotor inspection, pad replacement, bleeding procedures Suspension: Front telescopic forks (likely USD), rear monoshock absorber, linkage systems, fork oil replacement, shock absorber servicing, spring preload adjustment Electrical System: Battery, starter motor, alternator/stator, ignition system, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays, ECU diagnostics Chassis And Bodywork: Frame inspection, body panel removal and installation, seat, handlebars, fairings, storage compartment Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug checks/replacement, drive belt inspection/replacement, valve clearance checks, brake fluid flushes, coolant flushes, general inspections Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, braking system anomalies, suspension performance Repair Procedures: Detailed step-by-step guides for component removal, repair, and reinstallation Special Tools: Identification and usage of specialized tools required for specific maintenance and repair tasks Technical Depth Depth: Comprehensive coverage from basic pre-delivery checks to full engine rebuilds and complex electrical diagnostics. ๐Ÿ“Š Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Type: V-twin, Four-stroke Displacement: 799 cc Bore X Stroke: 75.8 mm x 80.0 mm Power Output Hp: 55 hp (40.5 kW) @ 7,000 rpm (approx.) Torque Nm: 76 Nm (56 lb-ft) @ 6,000 rpm (approx.) Compression Ratio: 10.5:1 (approx.) Valve Train: SOHC, 4 valves per cylinder Cooling Method: Liquid-cooled Performance Top Speed Kph: 170+ kph (electronically limited or performance dependent) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Fuel Tank Capacity Liters: 18.2 Liters (approx.) ๐Ÿ”ง Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Belt drive to rear wheel Features Transmission Fluid Type: Specific CVT fluid (refer to manual for part number and specification) ๐Ÿ“ Dimensions Exterior Length Mm: 2230 mm (approx.) Width Mm: 810 mm (approx. at handlebars) Height Mm: 1480 mm (approx. to highest point) Wheelbase Mm: 1585 mm (approx.) Weights Dry Weight Kg: 245 kg (approx.) Gross Vehicle Weight Kg: 440 kg (approx.) Payload Capacity Kg: 195 kg (approx.) Tire Sizes Front Tire: 120/70-16 Rear Tire: 160/60-15 ๐Ÿ›ก๏ธ Safety Features Ratings ABS Availability: Optional / Standard on some models (check specific VIN). Active Features Braking System Type: Dual disc front, single disc rear. Powerful braking performance. Passive Features Lighting: Halogen headlights, LED taillight/brake light (check specific model). Reflectors. ๐Ÿ’ก Technology Features Infotainment Dashboard Display: Digital and analog instrumentation. Includes speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, warning lights. Driver Assistance ABS System: Available ABS system provides enhanced braking control. Manual covers diagnostics and troubleshooting for ABS components. Connectivity Diagnostic Interface: On-board diagnostics (OBD) capabilities, allowing for error code retrieval via specialized tools. Manual details diagnostic procedures. ๐Ÿ”ง Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months (whichever comes first), refer to manual for exact specification and capacity. Oil Filter Replacement: At every engine oil change. Air Filter Check: Every 6,000 km, replace as needed. Spark Plug Check: Every 12,000 km, replace as needed. Specific spark plug type required (refer to manual). Valve Clearance Check: Every 12,000 km or 24,000 km (refer to manual for exact interval). Critical for engine performance. Cvt Belt Inspection: Inspect at 6,000 km, replace based on wear or at manufacturer's recommended interval (e.g., 20,000-30,000 km). Fluid Specifications Engine Oil Type: Fully Synthetic SAE 5W-40 or 10W-40 API SG/SH/SJ or higher (check manual for exact API rating and JASO MA/MA2 specification). Engine Oil Capacity Liters: Approx. 1.7 Liters (with filter...
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GILERA GP 800 GP800 Workshop ManualGILERA GP 800 GP800 Workshop ManualGILERA GP 800 GP800 Workshop ManualGILERA GP 800 GP800 Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Gilera
Model:
GP 800
Model Designation:
GP800IE
Vehicle Type:
Maxi-scooter
Generation
Production Years:
2007-2011
Codes
Engine Code General:
N512ME (Piaggio Master Engine)
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Premium Maxi-scooter
Target Audience:
Enthusiast riders seeking performance, comfort, and practicality for commuting and touring.
Competitive Analysis
Competitors:
Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing.
Key Features
Performance Focus:
Engine displacement and power output place it at the upper end of the maxi-scooter market.
Chassis Design:
Motorcycle-like riding dynamics due to engine placement and chassis construction.
Practicality:
Integrated storage, comfortable seating for rider and passenger.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Maintenance, Troubleshooting, Electrical System, Engine, Fuel Injection, Suspension, Braking System, Cooling System, Chassis
Page Count
Total Pages:
400+
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, component inspection, valve adjustment, piston/cylinder diagnostics, crankshaft, connecting rod, camshaft, timing chain
Fuel System:
Fuel injection system (IE), fuel pump, injectors, throttle body, fuel pressure regulation, diagnostic codes for injection system
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant flow, hoses, pressure testing
Braking System:
Front and rear brake calipers, master cylinders, brake lines, brake fluid, ABS system (if equipped), rotor inspection, pad replacement, bleeding procedures
Suspension:
Front telescopic forks (likely USD), rear monoshock absorber, linkage systems, fork oil replacement, shock absorber servicing, spring preload adjustment
Electrical System:
Battery, starter motor, alternator/stator, ignition system, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays, ECU diagnostics
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, handlebars, fairings, storage compartment
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug checks/replacement, drive belt inspection/replacement, valve clearance checks, brake fluid flushes, coolant flushes, general inspections
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, braking system anomalies, suspension performance
Repair Procedures:
Detailed step-by-step guides for component removal, repair, and reinstallation
Special Tools:
Identification and usage of specialized tools required for specific maintenance and repair tasks
Technical Depth
Depth:
Comprehensive coverage from basic pre-delivery checks to full engine rebuilds and complex electrical diagnostics.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
V-twin, Four-stroke
Displacement:
799 cc
Bore X Stroke:
75.8 mm x 80.0 mm
Power Output Hp:
55 hp (40.5 kW) @ 7,000 rpm (approx.)
Torque Nm:
76 Nm (56 lb-ft) @ 6,000 rpm (approx.)
Compression Ratio:
10.5:1 (approx.)
Valve Train:
SOHC, 4 valves per cylinder
Cooling Method:
Liquid-cooled
Performance
Top Speed Kph:
170+ kph (electronically limited or performance dependent)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended)
Fuel Tank Capacity Liters:
18.2 Liters (approx.)
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
Belt drive to rear wheel
Features
Transmission Fluid Type:
Specific CVT fluid (refer to manual for part number and specification)
๐Ÿ“ Dimensions
Exterior
Length Mm:
2230 mm (approx.)
Width Mm:
810 mm (approx. at handlebars)
Height Mm:
1480 mm (approx. to highest point)
Wheelbase Mm:
1585 mm (approx.)
Weights
Dry Weight Kg:
245 kg (approx.)
Gross Vehicle Weight Kg:
440 kg (approx.)
Payload Capacity Kg:
195 kg (approx.)
Tire Sizes
Front Tire:
120/70-16
Rear Tire:
160/60-15
๐Ÿ›ก๏ธ Safety Features
Ratings
ABS Availability:
Optional / Standard on some models (check specific VIN).
Active Features
Braking System Type:
Dual disc front, single disc rear. Powerful braking performance.
Passive Features
Lighting:
Halogen headlights, LED taillight/brake light (check specific model). Reflectors.
๐Ÿ’ก Technology Features
Infotainment
Dashboard Display:
Digital and analog instrumentation. Includes speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, warning lights.
Driver Assistance
ABS System:
Available ABS system provides enhanced braking control. Manual covers diagnostics and troubleshooting for ABS components.
Connectivity
Diagnostic Interface:
On-board diagnostics (OBD) capabilities, allowing for error code retrieval via specialized tools. Manual details diagnostic procedures.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 12 months (whichever comes first), refer to manual for exact specification and capacity.
Oil Filter Replacement:
At every engine oil change.
Air Filter Check:
Every 6,000 km, replace as needed.
Spark Plug Check:
Every 12,000 km, replace as needed. Specific spark plug type required (refer to manual).
Valve Clearance Check:
Every 12,000 km or 24,000 km (refer to manual for exact interval). Critical for engine performance.
Cvt Belt Inspection:
Inspect at 6,000 km, replace based on wear or at manufacturer's recommended interval (e.g., 20,000-30,000 km).
Fluid Specifications
Engine Oil Type:
Fully Synthetic SAE 5W-40 or 10W-40 API SG/SH/SJ or higher (check manual for exact API rating and JASO MA/MA2 specification).
Engine Oil Capacity Liters:
Approx. 1.7 Liters (with filter change). Consult manual for precise capacity.
Coolant Type:
Ethylene glycol-based coolant, pre-diluted 50/50 with distilled water. Specific type recommended by Gilera.
Brake Fluid Type:
DOT 4 (refer to manual for confirmation).
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, battery, suspension seals.
Potential Electrical:
Occasional issues with starter solenoid or battery connections, electrical connectors' integrity.
Engine Performance Notes:
Ensuring correct valve clearances and clean fuel injectors is crucial for maintaining smooth power delivery.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Origin:
Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909.
Model Evolution
Development Context:
Developed to compete in the growing maxi-scooter market, leveraging Piaggio Group's engineering expertise.
Engine Platform:
Utilizes the Piaggio Master 800 engine, known for its torque and smooth power delivery.
Production
Manufacturing Location:
Italy (Piaggio Group facilities)
๐Ÿ† Awards & Recognition
Recognitions
Market Perception:
Generally well-regarded for its powerful engine and sporty handling in the maxi-scooter class.
Ratings
User Reviews Focus:
Praised for acceleration, top speed, and long-distance comfort. Criticisms sometimes relate to weight and price.
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