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Gilera GP 800 i.e. Service Repair Manual Download PDF

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$133.00
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🏷️ Basic Information Identification Make: Gilera Model: GP 800 i.e. Codes Engine Code: Not explicitly stated in product info, but typically a V-twin designation for Gilera. Chassis Code: Not explicitly stated in product info, but the GP 800 i.e. is a distinct model. 👋 Introduction Market Position Market Segment: Performance scooter, often categorized as a 'maxi-scooter' or 'sport-scooter'. Target Audience: Riders seeking scooter convenience with motorcycle-like performance, commuters, touring riders. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 650, BMW C 650 GT/Sport, Honda Integra. Key Features Engine Configuration: Large displacement V-twin engine, offering significant power and torque. Scooter Platform: Combines motorcycle-like engine and chassis components with scooter ergonomics and transmission. Performance Focus: Designed for strong acceleration and highway speeds, distinguishing it from smaller scooters. Manual Benefit: Enables DIY maintenance and repair, saving costs and providing in-depth understanding of the vehicle. 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes, described as a COMPLETE SERVICE REPAIR MANUAL. Page Count Page Count: Not specified in product information. Will vary based on full factory manual content. Manual Type Manual Type: Service Repair Manual Language Language: English (Assumed, common for this type of manual download) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete overhaul, diagnostics, maintenance, troubleshooting for the V-twin engine. Fuel System: Fuel injection (i.e.), fuel pump, injectors, pressure regulator, fuel lines, tank. Ignition System: Spark plugs, coils, ECU, timing. Cooling System: Radiator, fan, hoses, thermostat, coolant. Exhaust System: Pipes, catalytic converter (if applicable), mufflers. Transmission System: Gearbox operation, maintenance, repair, clutch. Drivetrain: Belt drive system, tensioner, pulleys. Brakes: Front and rear brake systems, calipers, discs, master cylinders, fluid, ABS (if equipped). Suspension: Front forks, rear shock absorber, linkages, adjustments. Steering: Handlebars, steering head bearings, linkage. Electrical System: Wiring diagrams, battery, charging system, lighting, starting system, ECU, sensors. Bodywork And Frame: Chassis, fairings, body panels, seat, storage. Instrumentation: Dashboard, gauges, warning lights. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain/belt adjustments, brake checks, tire pressure. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes. Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly. Diagnostic Procedures: Detailed guides for identifying and rectifying problems using diagnostic tools and techniques. Engine Rebuild: Complete engine disassembly, overhaul, and reassembly. Transmission Overhaul: Detailed steps for gearbox disassembly, inspection, and repair. Electrical Troubleshooting: Utilizing wiring diagrams for component testing and fault diagnosis. Brake System Maintenance: Bleeding, pad replacement, caliper service. Suspension Adjustment And Repair: Fork service, shock absorber replacement. Technical Depth Depth Of Coverage: Complete, from basic maintenance to complex repairs, mirroring factory shop manuals. Diagnostic Capabilities: Advanced diagnostics and troubleshooting, including electrical system analysis. Rebuild Procedures: Comprehensive instructions for full engine and component rebuilds. 📊 Manual Specifications File Format File Format: PDF Searchability: Typically searchable text within PDF format, enabling quick information retrieval. Print Quality Print Quality: High-quality digital reproduction, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital download, no physical binding) Paper Type Paper Type: N/A (Digital download, no physical paper) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 799 cc (Displacement derived from model name 'GP 800') Bore X Stroke: Typically around 88 mm x 66.5 mm for this engine family (requires manual confirmation). Compression Ratio: Typically around 10.5:1 (requires manual confirmation). Performance Horsepower: Approximately 75 HP (at 7,750 rpm) (requires manual confirmation). Torque: Approximately 77 Nm (at 6,000 rpm) (requires manual confirmation). Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Fuel Type: Unleaded gasoline, RON 95 recommended Engine Characteristics Valve Train: SOHC, 4 valves per cylinder (typical for Piaggio V-twins) Cooling Method: Liquid-cooled Lubrication System: Wet sump 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmissions: None Features Drive Type: Belt drive to rear wheel Clutch Type: Wet, multi-plate automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2,200 mm (requires manual confirmation). Width: Approx. 800 mm (requires manual confirmation). Height: Approx. 1,350 mm (requires manual confirmation). Wheelbase: Approx. 1,570 mm (requires manual confirmation). Weights Dry Weight: Approx. 245 kg (requires manual confirmation). Gross Vehicle Weight Rating: Not specified, but typically around 400 kg. Fuel Tank Capacity: Approx. 18.5 Liters (requires manual confirmation). 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/scooter safety is typically assessed differently than cars). Active Features ABS: Optional ABS available on some models (requires manual confirmation). Braking Performance: Dual front discs and single rear disc, designed for strong stopping power. Passive Features Lighting: Halogen headlights, LED taillights/indicators (model dependent). Frame Construction: Steel frame, designed for rigidity and stability. 💡 Technology Features Infotainment Dashboard Display: Digital and analog display with speed, RPM, fuel level, engine temperature, clock, odometer, trip meters. Lighting Technology: Halogen headlights, potential for LED options depending on model year and market. Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) enhances braking safety (requires manual confirmation). Connectivity Connectivity Features: None specifically...
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Type: Motorcycle
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Gilera GP 800 i.e. Service Repair Manual Download PDFGilera GP 800 i.e. Service Repair Manual Download PDFGilera GP 800 i.e. Service Repair Manual Download PDFGilera GP 800 i.e. Service Repair Manual Download PDF
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP 800 i.e.
Codes
Engine Code:
Not explicitly stated in product info, but typically a V-twin designation for Gilera.
Chassis Code:
Not explicitly stated in product info, but the GP 800 i.e. is a distinct model.
👋 Introduction
Market Position
Market Segment:
Performance scooter, often categorized as a 'maxi-scooter' or 'sport-scooter'.
Target Audience:
Riders seeking scooter convenience with motorcycle-like performance, commuters, touring riders.
Competitive Analysis
Key Competitors:
Yamaha TMAX, Suzuki Burgman 650, BMW C 650 GT/Sport, Honda Integra.
Key Features
Engine Configuration:
Large displacement V-twin engine, offering significant power and torque.
Scooter Platform:
Combines motorcycle-like engine and chassis components with scooter ergonomics and transmission.
Performance Focus:
Designed for strong acceleration and highway speeds, distinguishing it from smaller scooters.
Manual Benefit:
Enables DIY maintenance and repair, saving costs and providing in-depth understanding of the vehicle.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes, described as a COMPLETE SERVICE REPAIR MANUAL.
Page Count
Page Count:
Not specified in product information. Will vary based on full factory manual content.
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English (Assumed, common for this type of manual download)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Complete overhaul, diagnostics, maintenance, troubleshooting for the V-twin engine.
Fuel System:
Fuel injection (i.e.), fuel pump, injectors, pressure regulator, fuel lines, tank.
Ignition System:
Spark plugs, coils, ECU, timing.
Cooling System:
Radiator, fan, hoses, thermostat, coolant.
Exhaust System:
Pipes, catalytic converter (if applicable), mufflers.
Transmission System:
Gearbox operation, maintenance, repair, clutch.
Drivetrain:
Belt drive system, tensioner, pulleys.
Brakes:
Front and rear brake systems, calipers, discs, master cylinders, fluid, ABS (if equipped).
Suspension:
Front forks, rear shock absorber, linkages, adjustments.
Steering:
Handlebars, steering head bearings, linkage.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starting system, ECU, sensors.
Bodywork And Frame:
Chassis, fairings, body panels, seat, storage.
Instrumentation:
Dashboard, gauges, warning lights.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain/belt adjustments, brake checks, tire pressure.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Diagnostic Procedures:
Detailed guides for identifying and rectifying problems using diagnostic tools and techniques.
Engine Rebuild:
Complete engine disassembly, overhaul, and reassembly.
Transmission Overhaul:
Detailed steps for gearbox disassembly, inspection, and repair.
Electrical Troubleshooting:
Utilizing wiring diagrams for component testing and fault diagnosis.
Brake System Maintenance:
Bleeding, pad replacement, caliper service.
Suspension Adjustment And Repair:
Fork service, shock absorber replacement.
Technical Depth
Depth Of Coverage:
Complete, from basic maintenance to complex repairs, mirroring factory shop manuals.
Diagnostic Capabilities:
Advanced diagnostics and troubleshooting, including electrical system analysis.
Rebuild Procedures:
Comprehensive instructions for full engine and component rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Typically searchable text within PDF format, enabling quick information retrieval.
Print Quality
Print Quality:
High-quality digital reproduction, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital download, no physical binding)
Paper Type
Paper Type:
N/A (Digital download, no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
799 cc (Displacement derived from model name 'GP 800')
Bore X Stroke:
Typically around 88 mm x 66.5 mm for this engine family (requires manual confirmation).
Compression Ratio:
Typically around 10.5:1 (requires manual confirmation).
Performance
Horsepower:
Approximately 75 HP (at 7,750 rpm) (requires manual confirmation).
Torque:
Approximately 77 Nm (at 6,000 rpm) (requires manual confirmation).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (i.e.)
Fuel Type:
Unleaded gasoline, RON 95 recommended
Engine Characteristics
Valve Train:
SOHC, 4 valves per cylinder (typical for Piaggio V-twins)
Cooling Method:
Liquid-cooled
Lubrication System:
Wet sump
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Optional Transmissions:
None
Features
Drive Type:
Belt drive to rear wheel
Clutch Type:
Wet, multi-plate automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approx. 2,200 mm (requires manual confirmation).
Width:
Approx. 800 mm (requires manual confirmation).
Height:
Approx. 1,350 mm (requires manual confirmation).
Wheelbase:
Approx. 1,570 mm (requires manual confirmation).
Weights
Dry Weight:
Approx. 245 kg (requires manual confirmation).
Gross Vehicle Weight Rating:
Not specified, but typically around 400 kg.
Fuel Tank Capacity:
Approx. 18.5 Liters (requires manual confirmation).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/scooter safety is typically assessed differently than cars).
Active Features
ABS:
Optional ABS available on some models (requires manual confirmation).
Braking Performance:
Dual front discs and single rear disc, designed for strong stopping power.
Passive Features
Lighting:
Halogen headlights, LED taillights/indicators (model dependent).
Frame Construction:
Steel frame, designed for rigidity and stability.
💡 Technology Features
Infotainment
Dashboard Display:
Digital and analog display with speed, RPM, fuel level, engine temperature, clock, odometer, trip meters.
Lighting Technology:
Halogen headlights, potential for LED options depending on model year and market.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) enhances braking safety (requires manual confirmation).
Connectivity
Connectivity Features:
None specifically advertised, typically focused on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km or 6 months (requires manual confirmation).
Filter Replacement Interval:
Oil filter: Typically with every oil change. Air filter: Every 12,000 km (requires manual confirmation).
Spark Plug Replacement:
Typically every 12,000 - 24,000 km (requires manual confirmation).
Belt Tensioner Check:
Regular inspection recommended, replacement as per service schedule or if worn.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA/MA2 (requires manual confirmation for precise spec).
Engine Oil Capacity:
Approx. 2.4 Liters with filter change (requires manual confirmation).
Coolant Type:
Ethylene glycol-based antifreeze, 50% mixture with distilled water (requires manual confirmation).
Brake Fluid Type:
DOT 4 brake fluid (requires manual confirmation).
Known Issues
Common Wear Items:
Drive belt, tires, brake pads, steering head bearings, battery.
Potential Electrical Issues:
Wiring harness issues, sensor failures can occur with age (typical for complex electrical systems).
Engine Reliability:
Generally robust V-twin, but proper maintenance is crucial for longevity.
📚 Vehicle History
Brand Heritage
Gilera History:
Gilera is an Italian manufacturer with a long history in motorcycle and scooter production, known for performance and racing heritage.
Model Evolution
Gp 800 Development:
Developed by Piaggio Group (parent company of Gilera) as a flagship maxi-scooter, utilizing their robust V-twin engine technology.
Production
Production Years:
Production commenced around 2007-2008, with models sold into the early 2010s (specific model year range not provided).
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Notable Awards:
No specific awards are commonly cited for the Gilera GP 800 i.e. itself, but it was recognized for its performance and engineering in the maxi-scooter segment upon its release.
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