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Download Gilera GP800 GP 800 i.e. ie 2007 07 Service Repair Workshop Manual PDF

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Model Designation: GP 800 i.e. Year: 2007 Production Code: 07 Market Segment: Maxi-scooter / Sport Scooter Generation Generation: First Generation Codes Engine Code Common Designator: LEADER (injected version) 👋 Introduction Market Position Market Niche: The Gilera GP800 was positioned as a high-performance, large-displacement maxi-scooter, aiming to bridge the gap between traditional scooters and motorcycles, offering both urban agility and highway capability. It competed in a segment with models from Yamaha (TMAX), Suzuki (Burgman), and Aprilia (similar platform sharing). Competitive Analysis Competitive Advantage: Key selling points included its powerful engine derived from Piaggio's motorcycle line, advanced chassis dynamics, and premium styling, aiming for a sportier riding experience than most scooters. Key Features Distinctive Features: Large-capacity V-twin engine, scooter convenience with motorcycle performance, advanced braking systems, comfortable seating for two, substantial under-seat storage, and sophisticated styling. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service, Repair, and Workshop Procedures Secondary Coverage: Bonus Parts Catalog Page Count Estimated Page Count: Exact page count not specified, but described as 'COMPLETE' and sufficient for dealership-level repairs, likely exceeding 300 pages for the service manual alone. Manual Type Manual Type: Service and Repair Workshop Manual Included Sections: General Information, Engine, Transmission, Chassis, Electrical System, Bodywork, Troubleshooting, Maintenance Schedules, Parts Identification. Language Language: Likely English, based on product description's typical market. Specific language not explicitly stated but implied by sales context. Format Format: Adobe Acrobat PDF Delivery Method: Digital Download (Instant Delivery) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, component testing, diagnostics, and repair. Includes cylinder head, pistons, crankshaft, valve train, lubrication system, cooling system, and fuel injection system. Transmission: Includes details on the Continuously Variable Transmission (CVT) system, including belt inspection, roller replacement, variator maintenance, and clutch unit servicing. Chassis: Front fork suspension, rear shock absorber, swingarm, bearing checks, and alignment. Includes frame integrity checks. Steering: Steering head bearings, handlebar assembly, throttle control, and associated linkages. Brakes: Front and rear braking systems, including hydraulic lines, master cylinders, brake calipers, brake pads, brake discs, and ABS system components (if equipped). Electrical: Wiring diagrams, lighting system (headlight, taillight, indicators), ignition system, starting system, charging system (stator, regulator/rectifier, battery), electronic control unit (ECU), sensors, and instrument cluster. Fuel System: Fuel pump, fuel injectors, fuel filter, throttle body, and fuel tank. Includes diagnostic procedures for fuel delivery issues. Lubrication: Engine oil change procedures, oil filter replacement, oil capacities, and lubrication points. Cooling System: Radiator, coolant, fan, thermostat, and associated hoses. Includes coolant change procedures and bleeding. Bodywork And Seats: Fairing removal and installation, seat mechanisms, storage compartments, and cosmetic paneling. Locks And Security: Ignition switch, seat lock, steering lock, and key system. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, spark plug servicing, drive belt inspection/replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), and symptom-based repair guidance. Engine Repair: Top-end rebuilds, bottom-end overhauls, valve adjustments, piston ring replacement, cylinder head gasket replacement. Transmission Repair: CVT roller replacement, clutch shoe servicing, variator maintenance, and inspection of drive/driven pulleys. Suspension And Steering Service: Fork oil replacement, seal replacement, shock absorber overhaul (if applicable), steering head bearing adjustment and replacement. Brake System Service: Brake fluid flush and replacement, pad and disc replacement, caliper overhaul, bleeding procedures. Electrical Diagnostics: Wiring diagram interpretation, continuity testing, voltage checks, component testing for electrical system faults. Fuel Injection System Service: Injector cleaning and testing, throttle body synchronization, sensor diagnostics, fuel pressure testing. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to full engine and chassis overhauls. Includes detailed specifications, torque values, clearances, and diagnostic flowcharts, mirroring dealership workshop manuals. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable if generated from a digital source, allowing for quick keyword searches within the document. Print Quality Print Recommendation: Printable on demand, allowing users to print specific sections or the entire manual for workshop use. Recommended for users with high-speed internet due to file size. Binding Type Binding Type Options: N/A (Digital PDF). User can bind printed copies in 3-ring binders. Paper Type Paper Type Recommendation: N/A (Digital PDF). Users can print on standard copier paper or heavier stock for durability. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, V-twin Displacement: 799 cc (799.1 cc) Bore X Stroke: 78 mm x 84 mm Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Peak: Approx. 75 hp (55 kW) @ 8,250 rpm Torque Peak: Approx. 70 Nm (51.6 lb-ft) @ 6,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Throttle Control: Ride-by-Wire (electronic throttle control) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type Specification: API SG or higher, JASO MA, SAE 5W-40 or 10W-40 (refer to manual for precise viscosity based on temperature). Oil Capacity With Filter Change: Approx. 2.6...
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Download Gilera GP800 GP 800 i.e. ie 2007 07 Service Repair Workshop Manual PDF
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800
Model Designation:
GP 800 i.e.
Year:
2007
Production Code:
07
Market Segment:
Maxi-scooter / Sport Scooter
Generation
Generation:
First Generation
Codes
Engine Code Common Designator:
LEADER (injected version)
👋 Introduction
Market Position
Market Niche:
The Gilera GP800 was positioned as a high-performance, large-displacement maxi-scooter, aiming to bridge the gap between traditional scooters and motorcycles, offering both urban agility and highway capability. It competed in a segment with models from Yamaha (TMAX), Suzuki (Burgman), and Aprilia (similar platform sharing).
Competitive Analysis
Competitive Advantage:
Key selling points included its powerful engine derived from Piaggio's motorcycle line, advanced chassis dynamics, and premium styling, aiming for a sportier riding experience than most scooters.
Key Features
Distinctive Features:
Large-capacity V-twin engine, scooter convenience with motorcycle performance, advanced braking systems, comfortable seating for two, substantial under-seat storage, and sophisticated styling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service, Repair, and Workshop Procedures
Secondary Coverage:
Bonus Parts Catalog
Page Count
Estimated Page Count:
Exact page count not specified, but described as 'COMPLETE' and sufficient for dealership-level repairs, likely exceeding 300 pages for the service manual alone.
Manual Type
Manual Type:
Service and Repair Workshop Manual
Included Sections:
General Information, Engine, Transmission, Chassis, Electrical System, Bodywork, Troubleshooting, Maintenance Schedules, Parts Identification.
Language
Language:
Likely English, based on product description's typical market. Specific language not explicitly stated but implied by sales context.
Format
Format:
Adobe Acrobat PDF
Delivery Method:
Digital Download (Instant Delivery)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, component testing, diagnostics, and repair. Includes cylinder head, pistons, crankshaft, valve train, lubrication system, cooling system, and fuel injection system.
Transmission:
Includes details on the Continuously Variable Transmission (CVT) system, including belt inspection, roller replacement, variator maintenance, and clutch unit servicing.
Chassis:
Front fork suspension, rear shock absorber, swingarm, bearing checks, and alignment. Includes frame integrity checks.
Steering:
Steering head bearings, handlebar assembly, throttle control, and associated linkages.
Brakes:
Front and rear braking systems, including hydraulic lines, master cylinders, brake calipers, brake pads, brake discs, and ABS system components (if equipped).
Electrical:
Wiring diagrams, lighting system (headlight, taillight, indicators), ignition system, starting system, charging system (stator, regulator/rectifier, battery), electronic control unit (ECU), sensors, and instrument cluster.
Fuel System:
Fuel pump, fuel injectors, fuel filter, throttle body, and fuel tank. Includes diagnostic procedures for fuel delivery issues.
Lubrication:
Engine oil change procedures, oil filter replacement, oil capacities, and lubrication points.
Cooling System:
Radiator, coolant, fan, thermostat, and associated hoses. Includes coolant change procedures and bleeding.
Bodywork And Seats:
Fairing removal and installation, seat mechanisms, storage compartments, and cosmetic paneling.
Locks And Security:
Ignition switch, seat lock, steering lock, and key system.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, spark plug servicing, drive belt inspection/replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), and symptom-based repair guidance.
Engine Repair:
Top-end rebuilds, bottom-end overhauls, valve adjustments, piston ring replacement, cylinder head gasket replacement.
Transmission Repair:
CVT roller replacement, clutch shoe servicing, variator maintenance, and inspection of drive/driven pulleys.
Suspension And Steering Service:
Fork oil replacement, seal replacement, shock absorber overhaul (if applicable), steering head bearing adjustment and replacement.
Brake System Service:
Brake fluid flush and replacement, pad and disc replacement, caliper overhaul, bleeding procedures.
Electrical Diagnostics:
Wiring diagram interpretation, continuity testing, voltage checks, component testing for electrical system faults.
Fuel Injection System Service:
Injector cleaning and testing, throttle body synchronization, sensor diagnostics, fuel pressure testing.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to full engine and chassis overhauls. Includes detailed specifications, torque values, clearances, and diagnostic flowcharts, mirroring dealership workshop manuals.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if generated from a digital source, allowing for quick keyword searches within the document.
Print Quality
Print Recommendation:
Printable on demand, allowing users to print specific sections or the entire manual for workshop use. Recommended for users with high-speed internet due to file size.
Binding Type
Binding Type Options:
N/A (Digital PDF). User can bind printed copies in 3-ring binders.
Paper Type
Paper Type Recommendation:
N/A (Digital PDF). Users can print on standard copier paper or heavier stock for durability.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, V-twin
Displacement:
799 cc (799.1 cc)
Bore X Stroke:
78 mm x 84 mm
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower Peak:
Approx. 75 hp (55 kW) @ 8,250 rpm
Torque Peak:
Approx. 70 Nm (51.6 lb-ft) @ 6,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (i.e.)
Throttle Control:
Ride-by-Wire (electronic throttle control)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type Specification:
API SG or higher, JASO MA, SAE 5W-40 or 10W-40 (refer to manual for precise viscosity based on temperature).
Oil Capacity With Filter Change:
Approx. 2.6 liters (Refer to manual for exact specification).
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze coolant, 50% mixture with distilled water.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Final Drive:
Belt drive via CVT
Features
Transmission Features:
Automatic engagement, providing seamless acceleration. Includes centrifugal clutch and variator unit.
📐 Dimensions
Exterior
Length:
Approx. 2,240 mm (88.2 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,470 mm (57.9 in)
Wheelbase:
Approx. 1,590 mm (62.6 in)
Weights
Dry Weight:
Approx. 209 kg (460.8 lbs)
Gross Vehicle Weight Rating Gvwr:
Not explicitly specified, but typically around 400-450 kg.
Fuel Tank Capacity:
Approx. 18 liters (4.75 US gallons)
🛡️ Safety Features
Ratings
ABS:
Optional ABS (Anti-lock Braking System) available on some models. Manual likely covers both ABS and non-ABS systems if applicable.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Often feature Brembo calipers for enhanced stopping power. ABS integration for advanced control.
Passive Features
Lighting:
Dual Halogen headlights, LED taillight and brake light, front and rear turn signals.
Chassis Stability:
Sturdy frame construction and balanced weight distribution contribute to stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with analog tachometer, speedometer, fuel gauge, coolant temperature, clock, trip meters, and indicator lights. May include service reminders.
Driver Assistance
ABS System:
Optional ABS system for enhanced safety, managed by an electronic control unit. Manual will cover its diagnostics and service.
Connectivity
Ride By Wire:
Electronic throttle control for precise engine management and improved throttle response. This is a significant technological feature for a scooter of its era.
Lighting Tech
Lighting Type:
Modern lighting setup with dual headlights and a prominent LED taillight/brake light cluster for increased visibility.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first. Consult the manual for precise intervals.
Air Filter Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles), or more frequently in dusty conditions. Manual will specify.
Spark Plug Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles). Manual will provide specific plug type and gap.
Cv Belt Inspection Replacement:
Inspection every 10,000 km, replacement typically between 20,000 - 30,000 km (12,000 - 18,000 miles), depending on usage. Critical component, manual is essential for this.
Valve Clearance Check:
Initial check at around 10,000 km, then every 20,000 km or as specified in the manual.
Fluid Specifications
Brake Fluid:
DOT 4 specification. Manual will detail specific requirements and flush procedures.
Coolant:
Ethylene glycol-based, 50% mix with distilled water. Capacity approx. 1.6 liters.
Known Issues
Common Wear Items:
CVT belt wear, rear tire wear due to weight and performance, brake pad wear, suspension bushings over time.
Potential Electrical Gremlins:
As with many complex vehicles, minor electrical connection issues or sensor faults can occur if not maintained properly. The manual's wiring diagrams are invaluable here.
📚 Vehicle History
Brand Heritage
Gilera Legacy:
Gilera is an Italian manufacturer with a long and storied history in motorcycle racing and production, known for sporty and performance-oriented machines.
Model Evolution
Gp800 Development:
The GP800 was a significant development for Gilera, representing their entry into the premium maxi-scooter market with a focus on performance and advanced technology. It shared some components and development with Aprilia models from the Piaggio Group.
Production
Manufacturing Location:
Manufactured by the Piaggio Group, likely in Italy.
Production Years Overview:
Produced from approximately 2007 onwards, with minor updates in subsequent years before its eventual discontinuation or replacement.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2007 Gilera GP800 are not widely documented, it was generally well-received for its performance and handling characteristics within the maxi-scooter segment, often highlighted in comparative reviews against its rivals.
Ratings
Performance Reviews:
Praised for its strong acceleration, stable highway manners, and capable braking. Competed effectively with other premium maxi-scooters.
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