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Download Gilera GP800 GP 800 i.e. ie 2007 07 Service Repair Workshop Manual PDF

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Model Designation: GP 800 i.e. Year: 2007 Production Code: 07 Market Segment: Maxi-scooter / Sport Scooter Generation Generation: First Generation Codes Engine Code Common Designator: LEADER (injected version) 👋 Introduction Market Position Market Niche: The Gilera GP800 was positioned as a high-performance, large-displacement maxi-scooter, aiming to bridge the gap between traditional scooters and motorcycles, offering both urban agility and highway capability. It competed in a segment with models from Yamaha (TMAX), Suzuki (Burgman), and Aprilia (similar platform sharing). Competitive Analysis Competitive Advantage: Key selling points included its powerful engine derived from Piaggio's motorcycle line, advanced chassis dynamics, and premium styling, aiming for a sportier riding experience than most scooters. Key Features Distinctive Features: Large-capacity V-twin engine, scooter convenience with motorcycle performance, advanced braking systems, comfortable seating for two, substantial under-seat storage, and sophisticated styling. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service, Repair, and Workshop Procedures Secondary Coverage: Bonus Parts Catalog Page Count Estimated Page Count: Exact page count not specified, but described as 'COMPLETE' and sufficient for dealership-level repairs, likely exceeding 300 pages for the service manual alone. Manual Type Manual Type: Service and Repair Workshop Manual Included Sections: General Information, Engine, Transmission, Chassis, Electrical System, Bodywork, Troubleshooting, Maintenance Schedules, Parts Identification. Language Language: Likely English, based on product description's typical market. Specific language not explicitly stated but implied by sales context. Format Format: Adobe Acrobat PDF Delivery Method: Digital Download (Instant Delivery) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, component testing, diagnostics, and repair. Includes cylinder head, pistons, crankshaft, valve train, lubrication system, cooling system, and fuel injection system. Transmission: Includes details on the Continuously Variable Transmission (CVT) system, including belt inspection, roller replacement, variator maintenance, and clutch unit servicing. Chassis: Front fork suspension, rear shock absorber, swingarm, bearing checks, and alignment. Includes frame integrity checks. Steering: Steering head bearings, handlebar assembly, throttle control, and associated linkages. Brakes: Front and rear braking systems, including hydraulic lines, master cylinders, brake calipers, brake pads, brake discs, and ABS system components (if equipped). Electrical: Wiring diagrams, lighting system (headlight, taillight, indicators), ignition system, starting system, charging system (stator, regulator/rectifier, battery), electronic control unit (ECU), sensors, and instrument cluster. Fuel System: Fuel pump, fuel injectors, fuel filter, throttle body, and fuel tank. Includes diagnostic procedures for fuel delivery issues. Lubrication: Engine oil change procedures, oil filter replacement, oil capacities, and lubrication points. Cooling System: Radiator, coolant, fan, thermostat, and associated hoses. Includes coolant change procedures and bleeding. Bodywork And Seats: Fairing removal and installation, seat mechanisms, storage compartments, and cosmetic paneling. Locks And Security: Ignition switch, seat lock, steering lock, and key system. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, spark plug servicing, drive belt inspection/replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), and symptom-based repair guidance. Engine Repair: Top-end rebuilds, bottom-end overhauls, valve adjustments, piston ring replacement, cylinder head gasket replacement. Transmission Repair: CVT roller replacement, clutch shoe servicing, variator maintenance, and inspection of drive/driven pulleys. Suspension And Steering Service: Fork oil replacement, seal replacement, shock absorber overhaul (if applicable), steering head bearing adjustment and replacement. Brake System Service: Brake fluid flush and replacement, pad and disc replacement, caliper overhaul, bleeding procedures. Electrical Diagnostics: Wiring diagram interpretation, continuity testing, voltage checks, component testing for electrical system faults. Fuel Injection System Service: Injector cleaning and testing, throttle body synchronization, sensor diagnostics, fuel pressure testing. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to full engine and chassis overhauls. Includes detailed specifications, torque values, clearances, and diagnostic flowcharts, mirroring dealership workshop manuals. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable if generated from a digital source, allowing for quick keyword searches within the document. Print Quality Print Recommendation: Printable on demand, allowing users to print specific sections or the entire manual for workshop use. Recommended for users with high-speed internet due to file size. Binding Type Binding Type Options: N/A (Digital PDF). User can bind printed copies in 3-ring binders. Paper Type Paper Type Recommendation: N/A (Digital PDF). Users can print on standard copier paper or heavier stock for durability. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, V-twin Displacement: 799 cc (799.1 cc) Bore X Stroke: 78 mm x 84 mm Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Peak: Approx. 75 hp (55 kW) @ 8,250 rpm Torque Peak: Approx. 70 Nm (51.6 lb-ft) @ 6,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Throttle Control: Ride-by-Wire (electronic throttle control) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type Specification: API SG or higher, JASO MA, SAE 5W-40 or 10W-40 (refer to manual for precise viscosity based on temperature). Oil Capacity With Filter Change: Approx. 2.6...
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Download Gilera GP800 GP 800 i.e. ie 2007 07 Service Repair Workshop Manual PDFDownload Gilera GP800 GP 800 i.e. ie 2007 07 Service Repair Workshop Manual PDFDownload Gilera GP800 GP 800 i.e. ie 2007 07 Service Repair Workshop Manual PDF
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800
Model Designation:
GP 800 i.e.
Year:
2007
Production Code:
07
Market Segment:
Maxi-scooter / Sport Scooter
Generation
Generation:
First Generation
Codes
Engine Code Common Designator:
LEADER (injected version)
👋 Introduction
Market Position
Market Niche:
The Gilera GP800 was positioned as a high-performance, large-displacement maxi-scooter, aiming to bridge the gap between traditional scooters and motorcycles, offering both urban agility and highway capability. It competed in a segment with models from Yamaha (TMAX), Suzuki (Burgman), and Aprilia (similar platform sharing).
Competitive Analysis
Competitive Advantage:
Key selling points included its powerful engine derived from Piaggio's motorcycle line, advanced chassis dynamics, and premium styling, aiming for a sportier riding experience than most scooters.
Key Features
Distinctive Features:
Large-capacity V-twin engine, scooter convenience with motorcycle performance, advanced braking systems, comfortable seating for two, substantial under-seat storage, and sophisticated styling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service, Repair, and Workshop Procedures
Secondary Coverage:
Bonus Parts Catalog
Page Count
Estimated Page Count:
Exact page count not specified, but described as 'COMPLETE' and sufficient for dealership-level repairs, likely exceeding 300 pages for the service manual alone.
Manual Type
Manual Type:
Service and Repair Workshop Manual
Included Sections:
General Information, Engine, Transmission, Chassis, Electrical System, Bodywork, Troubleshooting, Maintenance Schedules, Parts Identification.
Language
Language:
Likely English, based on product description's typical market. Specific language not explicitly stated but implied by sales context.
Format
Format:
Adobe Acrobat PDF
Delivery Method:
Digital Download (Instant Delivery)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, component testing, diagnostics, and repair. Includes cylinder head, pistons, crankshaft, valve train, lubrication system, cooling system, and fuel injection system.
Transmission:
Includes details on the Continuously Variable Transmission (CVT) system, including belt inspection, roller replacement, variator maintenance, and clutch unit servicing.
Chassis:
Front fork suspension, rear shock absorber, swingarm, bearing checks, and alignment. Includes frame integrity checks.
Steering:
Steering head bearings, handlebar assembly, throttle control, and associated linkages.
Brakes:
Front and rear braking systems, including hydraulic lines, master cylinders, brake calipers, brake pads, brake discs, and ABS system components (if equipped).
Electrical:
Wiring diagrams, lighting system (headlight, taillight, indicators), ignition system, starting system, charging system (stator, regulator/rectifier, battery), electronic control unit (ECU), sensors, and instrument cluster.
Fuel System:
Fuel pump, fuel injectors, fuel filter, throttle body, and fuel tank. Includes diagnostic procedures for fuel delivery issues.
Lubrication:
Engine oil change procedures, oil filter replacement, oil capacities, and lubrication points.
Cooling System:
Radiator, coolant, fan, thermostat, and associated hoses. Includes coolant change procedures and bleeding.
Bodywork And Seats:
Fairing removal and installation, seat mechanisms, storage compartments, and cosmetic paneling.
Locks And Security:
Ignition switch, seat lock, steering lock, and key system.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, spark plug servicing, drive belt inspection/replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), and symptom-based repair guidance.
Engine Repair:
Top-end rebuilds, bottom-end overhauls, valve adjustments, piston ring replacement, cylinder head gasket replacement.
Transmission Repair:
CVT roller replacement, clutch shoe servicing, variator maintenance, and inspection of drive/driven pulleys.
Suspension And Steering Service:
Fork oil replacement, seal replacement, shock absorber overhaul (if applicable), steering head bearing adjustment and replacement.
Brake System Service:
Brake fluid flush and replacement, pad and disc replacement, caliper overhaul, bleeding procedures.
Electrical Diagnostics:
Wiring diagram interpretation, continuity testing, voltage checks, component testing for electrical system faults.
Fuel Injection System Service:
Injector cleaning and testing, throttle body synchronization, sensor diagnostics, fuel pressure testing.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to full engine and chassis overhauls. Includes detailed specifications, torque values, clearances, and diagnostic flowcharts, mirroring dealership workshop manuals.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if generated from a digital source, allowing for quick keyword searches within the document.
Print Quality
Print Recommendation:
Printable on demand, allowing users to print specific sections or the entire manual for workshop use. Recommended for users with high-speed internet due to file size.
Binding Type
Binding Type Options:
N/A (Digital PDF). User can bind printed copies in 3-ring binders.
Paper Type
Paper Type Recommendation:
N/A (Digital PDF). Users can print on standard copier paper or heavier stock for durability.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, V-twin
Displacement:
799 cc (799.1 cc)
Bore X Stroke:
78 mm x 84 mm
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower Peak:
Approx. 75 hp (55 kW) @ 8,250 rpm
Torque Peak:
Approx. 70 Nm (51.6 lb-ft) @ 6,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (i.e.)
Throttle Control:
Ride-by-Wire (electronic throttle control)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type Specification:
API SG or higher, JASO MA, SAE 5W-40 or 10W-40 (refer to manual for precise viscosity based on temperature).
Oil Capacity With Filter Change:
Approx. 2.6 liters (Refer to manual for exact specification).
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze coolant, 50% mixture with distilled water.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Final Drive:
Belt drive via CVT
Features
Transmission Features:
Automatic engagement, providing seamless acceleration. Includes centrifugal clutch and variator unit.
📐 Dimensions
Exterior
Length:
Approx. 2,240 mm (88.2 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,470 mm (57.9 in)
Wheelbase:
Approx. 1,590 mm (62.6 in)
Weights
Dry Weight:
Approx. 209 kg (460.8 lbs)
Gross Vehicle Weight Rating Gvwr:
Not explicitly specified, but typically around 400-450 kg.
Fuel Tank Capacity:
Approx. 18 liters (4.75 US gallons)
🛡️ Safety Features
Ratings
ABS:
Optional ABS (Anti-lock Braking System) available on some models. Manual likely covers both ABS and non-ABS systems if applicable.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Often feature Brembo calipers for enhanced stopping power. ABS integration for advanced control.
Passive Features
Lighting:
Dual Halogen headlights, LED taillight and brake light, front and rear turn signals.
Chassis Stability:
Sturdy frame construction and balanced weight distribution contribute to stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with analog tachometer, speedometer, fuel gauge, coolant temperature, clock, trip meters, and indicator lights. May include service reminders.
Driver Assistance
ABS System:
Optional ABS system for enhanced safety, managed by an electronic control unit. Manual will cover its diagnostics and service.
Connectivity
Ride By Wire:
Electronic throttle control for precise engine management and improved throttle response. This is a significant technological feature for a scooter of its era.
Lighting Tech
Lighting Type:
Modern lighting setup with dual headlights and a prominent LED taillight/brake light cluster for increased visibility.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first. Consult the manual for precise intervals.
Air Filter Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles), or more frequently in dusty conditions. Manual will specify.
Spark Plug Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles). Manual will provide specific plug type and gap.
Cv Belt Inspection Replacement:
Inspection every 10,000 km, replacement typically between 20,000 - 30,000 km (12,000 - 18,000 miles), depending on usage. Critical component, manual is essential for this.
Valve Clearance Check:
Initial check at around 10,000 km, then every 20,000 km or as specified in the manual.
Fluid Specifications
Brake Fluid:
DOT 4 specification. Manual will detail specific requirements and flush procedures.
Coolant:
Ethylene glycol-based, 50% mix with distilled water. Capacity approx. 1.6 liters.
Known Issues
Common Wear Items:
CVT belt wear, rear tire wear due to weight and performance, brake pad wear, suspension bushings over time.
Potential Electrical Gremlins:
As with many complex vehicles, minor electrical connection issues or sensor faults can occur if not maintained properly. The manual's wiring diagrams are invaluable here.
📚 Vehicle History
Brand Heritage
Gilera Legacy:
Gilera is an Italian manufacturer with a long and storied history in motorcycle racing and production, known for sporty and performance-oriented machines.
Model Evolution
Gp800 Development:
The GP800 was a significant development for Gilera, representing their entry into the premium maxi-scooter market with a focus on performance and advanced technology. It shared some components and development with Aprilia models from the Piaggio Group.
Production
Manufacturing Location:
Manufactured by the Piaggio Group, likely in Italy.
Production Years Overview:
Produced from approximately 2007 onwards, with minor updates in subsequent years before its eventual discontinuation or replacement.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2007 Gilera GP800 are not widely documented, it was generally well-received for its performance and handling characteristics within the maxi-scooter segment, often highlighted in comparative reviews against its rivals.
Ratings
Performance Reviews:
Praised for its strong acceleration, stable highway manners, and capable braking. Competed effectively with other premium maxi-scooters.
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