🏷️ Basic Information Identification Make: Gilera Model: Nexus 500 Variant: Euro 3 Product Name: GILERA NEXUS 500 EURO 3 Workshop Repair Manual Download Codes Emission Standard: Euro 3 👋 Introduction Market Position Segment: Maxi-scooter, GT (Gran Turismo) Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman, Honda Silver Wing, Aprilia Atlantic Key Features Vehicle Focus: Sporty performance combined with touring comfort and practicality. Manual Advantage: Provides comprehensive technical data for accurate and efficient repairs, crucial for maintaining the performance and longevity of the Nexus 500. 📋 Manual Details Coverage Areas Models Covered: All Nexus 500 Euro 3 models Engine Variants: Covers the specific 499.1cc engine used in the Nexus 500 Euro 3. Page Count Estimated Pages: Extensive (Specific count not provided, but described as 'huge amount of detailed repair information') Manual Type Type: Workshop Service Repair Manual Language Language: English (Assumed based on product description) Format Delivery Method: Instant Download File Format: PDF Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7 & 8, etc.) 📖 Manual Coverage Systems Covered Engine: Full Engine Mechanical & Electrical Systems, Tuning, Troubleshooting Transmission: Automatic Transmission (CVT) Overhaul and Adjustment Fuel System: Fuel Injection System (EFI), Fuel Pump, Injectors, Sensors Ignition System: Ignition System Components, Timing, Troubleshooting Cooling System: Cooling System Operation, Radiator, Coolant, Thermostat Exhaust System: Exhaust System Components, Catalytic Converter (Euro 3 compliant) Brakes: Hydraulic Brake System (Front & Rear), ABS (if equipped), Bleeding, Pad/Disc Replacement Suspension: Front Fork (Telescopic), Rear Shock Absorber, Linkages, Bushings Steering: Handlebar Assembly, Steering Head Bearings, Cables Electrical System: Wiring Diagrams, Battery, Charging System, Lighting, Horn, Starter Motor, ECU Bodywork: Fairings, Seat, Panels, Storage Compartments, Lighting Fixtures Wheels Tires: Wheel Bearings, Tire Pressure, Tire Replacement Chassis Components: Frame, swingarm, linkages, steering head bearings, swingarm bearings. Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Chain/Belt Adjustment (if applicable) Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Troubleshooting Repair: Component Removal, Installation, Overhaul, Reassembly for all covered systems Disassembly Reassembly: Detailed step-by-step instructions with exploded views and diagrams Adjustments: Carburetor/Throttle Body Synchronization, Brake Lever Adjustment, Suspension Preload Wheel Removal Installation: Front and rear wheel removal and installation procedures, including bearing checks and replacement. Body Panel Removal: Instructions for safe removal and reinstallation of all body panels and fairings for access to components. Technical Depth Depth: Comprehensive, suitable for DIY enthusiasts and professional technicians. Covers from basic servicing to complete engine rebuilds. Diagnostic Tools: Covers interpretation of diagnostic codes and procedures for identifying faulty sensors or ECU issues. 📊 Manual Specifications File Format Quality: High-resolution PDF, featuring clear diagrams and illustrations. Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, 4-stroke, liquid-cooled Displacement: 499.1 cc (approx.) Bore X Stroke: 94 mm x 72 mm (typical for this engine family) Compression Ratio: 10.5:1 (typical for this engine family) Valve Train: SOHC, 4 valves Performance Horsepower: Approx. 33-34 HP (at 6,500 rpm) Torque: Approx. 46-48 Nm (at 5,000 rpm) Fuel System System: Electronic Fuel Injection (EFI) with Keihin or similar throttle body Fuel Type: Unleaded Gasoline (RON 95 or higher) Lubrication Oil Type: SAE 10W-40, API SG or higher, JASO MA (refer to manual for specific Gilera recommendation) Oil Capacity: Approx. 1.6 - 1.8 Liters (including filter, consult manual for exact capacity) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with clutch Drive: Belt drive Features Gearing: Variable ratio for optimal acceleration and cruising Fluid Type: Refer to manual for specific CVT fluid requirements (often a specialized gear oil) 📐 Dimensions Exterior Length: Approx. 2180 mm Width: Approx. 780 mm Height: Approx. 1430 mm (seat height varies) Weights Dry Weight: Approx. 210-215 kg Gross Vehicle Weight: Refer to vehicle VIN plate Cargo Storage: Under-seat storage compartment (sufficient for one full-face helmet), glove compartment 🛡️ Safety Features Ratings Crash Test Results: Not typically tested in automotive crash standards; focused on rider safety features. Active Features Brakes: Front: Dual disc brakes (e.g., 260mm discs), Rear: Single disc brake (e.g., 240mm disc). ABS optional on some models. Lighting: Halogen headlights, LED tail light/brake light Passive Features Frame: Steel tube frame for rigidity Chassis: Integrated into bodywork for rider protection 💡 Technology Features Infotainment Dashboard: Digital and analog instrument cluster with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and warning lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some configurations. Connectivity Charging Port: Optional 12V accessory socket for charging devices. 🔧 Maintenance Service Intervals Oil Change: Every 3,000 - 5,000 km or annually (refer to manual for precise interval) Air Filter Cleaning: Every 6,000 km, replacement as needed Spark Plug Replacement: Every 10,000 - 12,000 km Valve Clearance Check: Every 12,000 - 15,000 km Belt Check Replacement: Inspect belt condition at 10,000 km intervals, replace...