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Harley Davidson Electra Glide 1959-1969 Repair Service Manua

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$133.00
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$133.00
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This manual covers the Electra Glide, a landmark touring motorcycle produced from 1959 through 1969. Representing the First Generation (FL Series) of this iconic model, it introduced significant advancements that defined the 'bagger' segment. Known for its robust Panhead or early Shovelhead V-twin engines, comfortable seating for rider and passenger, and integrated luggage capacity, the Electra Glide offered unparalleled highway cruising capability. Chassis codes FLH and FL denote variations in performance and standard configurations, respectively. This era saw the brand solidify its reputation for engineering quality and reliability in the large-displacement motorcycle market, with the Electra Glide being a key contributor to that legacy. This comprehensive workshop service manual provides essential information for the maintenance, repair, and troubleshooting of your Electra Glide. Spanning the production years 1959 to 1969, it details critical systems including the engine, transmission, drivetrain, electrical components, chassis, suspension, braking, and fuel systems. With an estimated 400-600 pages of detailed instructions, diagrams, and technical specifications, this manual is an indispensable resource for owners and technicians. It covers routine maintenance procedures, in-depth repair instructions for complete overhauls, and diagnostic guidance for common issues, ensuring your classic Electra Glide remains in optimal condition. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Generation Generation: First Generation (FL Series) Codes Chassis Codes: FLH (Police/High Performance), FL (Standard) 👋 Introduction Market Position Market Position: Iconic touring motorcycle, defining the 'bagger' segment for Harley-Davidson. Known for comfort, luggage capacity, and V-twin rumble. Competitive Analysis Competitors 1959-1969: Indian (until its decline), Triumph Bonneville, BSA models, European touring motorcycles. Key Features Key Features: Panhead engine, Uni-Fit frame, distinctive styling, comfortable rider and passenger seating, integrated saddlebags, highway cruising capability. 📋 Manual Details Coverage Areas Covered Years: 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969 Page Count Estimated Page Count: 400-600 (Estimated for a comprehensive service manual of this era) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, cooling, fuel delivery (carburetor), ignition system, exhaust system, engine tuning. Transmission Drivetrain: Clutch operation and adjustment, gearbox disassembly and assembly, final drive, chain maintenance. Electrical Systems: Wiring diagrams, battery service, charging system (generator/alternator), lighting, ignition coil, switches, starter motor. Chassis Suspension: Front fork (leading link or telescopic depending on sub-model and year), rear suspension (swingarm, shock absorbers), wheel bearing service, steering head bearings. Braking System: Drum brake service (front and rear), brake linkage, master cylinder (if applicable for later models/variants), brake fluid considerations. Fuel System: Fuel tank removal and cleaning, fuel lines, fuel petcock, carburetor maintenance and adjustment (e.g., Linkert, Keihin). Bodywork Fittings: Fender removal and installation, fairing (if equipped), luggage systems, seat removal and maintenance, instrument panel, controls. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, brake adjustments, battery checks. Troubleshooting Diagnostics: Common problems and their solutions, diagnostic charts for engine, electrical, and mechanical issues. Repair Procedures: Detailed step-by-step instructions for component disassembly, repair, reassembly, and replacement. Technical Specifications: Torque specifications for critical fasteners, engine clearances, timing specifications, electrical system voltages and resistances. Technical Depth Depth Of Information: Comprehensive coverage from routine maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and exploded views. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution, Printable (Designed for clear viewing of diagrams and text) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin Engine Family: Panhead (OHV) for most of the period, transitioning to Shovelhead later in the decade (though Electra Glide often retained Panhead or early Shovelhead configurations). Displacement: 74 cubic inches (1212cc) Bore X Stroke: 3.4375 in. x 4.25 in. (87.3 mm x 108 mm) Performance Horsepower Estimate: Approx. 50-60 HP (Varies by year and tuning) Torque Estimate: Approx. 65-75 ft-lbs (Varies by year) Fuel System Carburetor Type: Linkert M-Series (e.g., M74B) or early Keihin CV carburetors Fuel Type: Unleaded gasoline (check manual for octane recommendations) Ignition System Ignition Type: Battery & Coil, Distributor (for later models) or Magneto (early models/variants) 🔧 Transmission Standard Transmission Type: 4-speed constant mesh manual transmission Optional Optional Transmission: N/A (4-speed was standard) Features Clutch Type: Wet, multi-plate Transmission Fluid Spec: Refer to manual for specific fluid type and capacity (e.g., Harley-Davidson 4-speed transmission oil). 📐 Dimensions Exterior Wheelbase: Approx. 60.5 inches (1537 mm) Overall Length: Approx. 90 inches (2286 mm) Weights Dry Weight: Approx. 600-650 lbs (272-295 kg) Gross Vehicle Weight Rating: Refer to model-specific specifications Cargo Saddlebag Capacity: Integrated hard saddlebags (capacity varies) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings as we know them today were not prevalent during this era) Active Features Active Safety Features: Drum brakes (front and rear), sturdy frame...
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Harley Davidson Electra Glide 1959-1969 Repair Service ManuaHarley Davidson Electra Glide 1959-1969 Repair Service ManuaHarley Davidson Electra Glide 1959-1969 Repair Service ManuaHarley Davidson Electra Glide 1959-1969 Repair Service Manua
This manual covers the Electra Glide, a landmark touring motorcycle produced from 1959 through 1969. Representing the First Generation (FL Series) of this iconic model, it introduced significant advancements that defined the 'bagger' segment. Known for its robust Panhead or early Shovelhead V-twin engines, comfortable seating for rider and passenger, and integrated luggage capacity, the Electra Glide offered unparalleled highway cruising capability. Chassis codes FLH and FL denote variations in performance and standard configurations, respectively. This era saw the brand solidify its reputation for engineering quality and reliability in the large-displacement motorcycle market, with the Electra Glide being a key contributor to that legacy. This comprehensive workshop service manual provides essential information for the maintenance, repair, and troubleshooting of your Electra Glide. Spanning the production years 1959 to 1969, it details critical systems including the engine, transmission, drivetrain, electrical components, chassis, suspension, braking, and fuel systems. With an estimated 400-600 pages of detailed instructions, diagrams, and technical specifications, this manual is an indispensable resource for owners and technicians. It covers routine maintenance procedures, in-depth repair instructions for complete overhauls, and diagnostic guidance for common issues, ensuring your classic Electra Glide remains in optimal condition.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Electra Glide
Generation
Generation:
First Generation (FL Series)
Codes
Chassis Codes:
FLH (Police/High Performance), FL (Standard)
👋 Introduction
Market Position
Market Position:
Iconic touring motorcycle, defining the 'bagger' segment for Harley-Davidson. Known for comfort, luggage capacity, and V-twin rumble.
Competitive Analysis
Competitors 1959-1969:
Indian (until its decline), Triumph Bonneville, BSA models, European touring motorcycles.
Key Features
Key Features:
Panhead engine, Uni-Fit frame, distinctive styling, comfortable rider and passenger seating, integrated saddlebags, highway cruising capability.
📋 Manual Details
Coverage Areas
Covered Years:
1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969
Page Count
Estimated Page Count:
400-600 (Estimated for a comprehensive service manual of this era)
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, lubrication, cooling, fuel delivery (carburetor), ignition system, exhaust system, engine tuning.
Transmission Drivetrain:
Clutch operation and adjustment, gearbox disassembly and assembly, final drive, chain maintenance.
Electrical Systems:
Wiring diagrams, battery service, charging system (generator/alternator), lighting, ignition coil, switches, starter motor.
Chassis Suspension:
Front fork (leading link or telescopic depending on sub-model and year), rear suspension (swingarm, shock absorbers), wheel bearing service, steering head bearings.
Braking System:
Drum brake service (front and rear), brake linkage, master cylinder (if applicable for later models/variants), brake fluid considerations.
Fuel System:
Fuel tank removal and cleaning, fuel lines, fuel petcock, carburetor maintenance and adjustment (e.g., Linkert, Keihin).
Bodywork Fittings:
Fender removal and installation, fairing (if equipped), luggage systems, seat removal and maintenance, instrument panel, controls.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, brake adjustments, battery checks.
Troubleshooting Diagnostics:
Common problems and their solutions, diagnostic charts for engine, electrical, and mechanical issues.
Repair Procedures:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and replacement.
Technical Specifications:
Torque specifications for critical fasteners, engine clearances, timing specifications, electrical system voltages and resistances.
Technical Depth
Depth Of Information:
Comprehensive coverage from routine maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and exploded views.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution, Printable (Designed for clear viewing of diagrams and text)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Engine Family:
Panhead (OHV) for most of the period, transitioning to Shovelhead later in the decade (though Electra Glide often retained Panhead or early Shovelhead configurations).
Displacement:
74 cubic inches (1212cc)
Bore X Stroke:
3.4375 in. x 4.25 in. (87.3 mm x 108 mm)
Performance
Horsepower Estimate:
Approx. 50-60 HP (Varies by year and tuning)
Torque Estimate:
Approx. 65-75 ft-lbs (Varies by year)
Fuel System
Carburetor Type:
Linkert M-Series (e.g., M74B) or early Keihin CV carburetors
Fuel Type:
Unleaded gasoline (check manual for octane recommendations)
Ignition System
Ignition Type:
Battery & Coil, Distributor (for later models) or Magneto (early models/variants)
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh manual transmission
Optional
Optional Transmission:
N/A (4-speed was standard)
Features
Clutch Type:
Wet, multi-plate
Transmission Fluid Spec:
Refer to manual for specific fluid type and capacity (e.g., Harley-Davidson 4-speed transmission oil).
📐 Dimensions
Exterior
Wheelbase:
Approx. 60.5 inches (1537 mm)
Overall Length:
Approx. 90 inches (2286 mm)
Weights
Dry Weight:
Approx. 600-650 lbs (272-295 kg)
Gross Vehicle Weight Rating:
Refer to model-specific specifications
Cargo
Saddlebag Capacity:
Integrated hard saddlebags (capacity varies)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings as we know them today were not prevalent during this era)
Active Features
Active Safety Features:
Drum brakes (front and rear), sturdy frame construction.
Passive Features
Passive Safety Features:
Frame rigidity, rider ergonomics for control.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic analog instrumentation: speedometer, ammeter, oil pressure light/gauge, ignition switch. No advanced infotainment.
Driver Assistance
Driver Assistance Features:
None. Focus is on mechanical systems and rider input.
Connectivity
Connectivity Features:
None. Mechanical systems only.
Lighting
Headlight Type:
Sealed beam halogen headlight, typically 7-inch diameter.
Taillight Brakelight:
Single bulb unit for taillight and brake light functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000-2,000 miles or 6 months. Refer to manual for precise recommendations.
Major Service Interval:
Refer to manual for detailed service schedules, often involving valve adjustments, ignition timing checks, and carburetor tuning.
Fluid Specifications
Engine Oil Type:
Refer to manual. Typically Harley-Davidson-specific V-twin oil, or suitable SAE 50 or 20W-50 motorcycle oil.
Primary Chain Case Oil Type:
Refer to manual. Often the same oil as used in the engine, or a dedicated primary lubricant.
Transmission Oil Type:
Refer to manual for specific Harley-Davidson 4-speed transmission oil or equivalent.
Brake Fluid Type:
Drum brakes typically do not use brake fluid; they utilize mechanical linkages. If hydraulic elements are present in later variations, DOT 3 or DOT 4 fluid might be specified.
Known Issues
Common Wear Items:
Worn valve guides, cam bushings, oil leaks from rocker boxes and crankcase seals, clutch wear, carburetor tuning issues, generator/regulator problems.
Electrical Gremlins:
Aging wiring, weak charging systems (generators), and regulator issues were common due to the era's technology.
Carburetor Challenges:
Linkert carburetors can be finicky to tune and maintain; wear in the throttle shaft can cause vacuum leaks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, is one of America's oldest motorcycle manufacturers, renowned for its V-twin engines and cruiser/touring motorcycles.
Model Evolution
Model Evolution:
The Electra Glide, introduced in 1965, built upon the FL Hydra-Glide and FL Duo-Glide, adding the iconic full fairing and electric starter (on some models) to create the ultimate touring machine of its time. The name 'Electra' alluded to the electric starter.
Production
Production Period:
1959-1969 (as covered by this manual)
Key Production Milestones:
Introduction of the Shovelhead engine in 1966 (which would also be found in some FLH models during this period), development of the distinctive large fairing.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
The Electra Glide is widely recognized as a seminal touring motorcycle that cemented Harley-Davidson's dominance in the large-displacement motorcycle market during its era.
Ratings
Owners Satisfaction:
Highly regarded by owners and collectors for its classic styling, robust V-twin performance, and comfortable touring capabilities, despite the mechanical demands of older technology.
Certifications
Certifications:
N/A
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