Harley Davidson FLHR Road King 2010 Service Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2010 Product Type: Service Manual / Workshop Repair Manual Codes Chassis Code Prefix: 1HD 👋 Introduction Market Position Vehicle Segment: Full-size cruiser motorcycle. Target Audience: Touring and cruising enthusiasts seeking comfort, style, and long-distance capability. Competitive Analysis Key Competitors 2010: Indian Chief, Victory Kingpin, Honda Gold Wing (though in a different segment), various European touring bikes. Key Features Defining Characteristics: Iconic styling, comfortable riding position, large displacement V-twin engine, ample storage (saddlebags), touring capabilities, chrome accents. Model Appeal: Represents the quintessential American cruiser experience, offering a blend of classic design and modern performance. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Harley-Davidson FLHR Road King 2010 models. Page Count Estimated Page Count: Approximately 600-800 pages (typical for this model's comprehensive manual). Manual Type Manual Type: Comprehensive Workshop Repair Manual. Language Language: English Format Format: PDF Download. 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, tuning, fuel injection, ignition, cooling, lubrication. Powertrain Systems: Transmission (clutch, gearbox, primary drive, final drive), driveline. Chassis Systems: Frame, suspension (front forks, rear shocks), steering, wheels, tires, brakes (hydraulic, ABS). Electrical Systems: Wiring diagrams, lighting, battery, charging system, ignition system, starter, instrumentation, electronic control modules (ECM). Bodywork And Trim: Fairings, fenders, fuel tank, seat, saddlebags, handlebars, controls, accessories. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, brake fluid service, belt inspections, spark plug replacement. Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic tool usage, performance testing. Repair Procedures: Complete disassembly and reassembly of all major components, component-specific repairs, adjustments. Overhaul Procedures: Engine rebuilds, transmission overhauls, suspension component rebuilds. Special Tool Requirements: Identification and usage of specialized Harley-Davidson tools for specific repairs. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and troubleshooting. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF). Print Quality Print Quality: High-resolution, allowing for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital PDF download). Paper Type Paper Type: N/A (Digital PDF download). Searchability Text Searchability: Likely text-searchable, enabling quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 96B. Engine Configuration: Air-cooled, 45-degree V-twin. Displacement: 96 cubic inches (1584 cc). Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm). Compression Ratio: 9.2:1. Valvetrain: Overhead valves (OHV), 2 valves per cylinder, pushrod actuated. Timing System: Camshaft driven by chain, automatic chain tensioner. Performance Horsepower: Estimated 70-75 HP (manufacturer data may vary). Torque: Approximately 90-96 lb-ft @ 3000 RPM (manufacturer data may vary). Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI). Fuel Type: Unleaded gasoline, minimum 91 octane (AKI). Cooling System Cooling Method: Air-cooled. Lubrication System Oil System: Dry Sump lubrication with integrated oil tank in transmission housing. Oil Capacity: Approx. 4.0 quarts (3.8 L) with filter change. 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Manual. Clutch Type: Hydraulic, multi-plate wet clutch. Primary Drive: Duplex chain, compensator sprocket, clutch. Final Drive: Belt drive, 32/66 tooth ratio. Features Gear Ratios: 1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.825, 5th: 3.171, 6th: 2.790. Transmission Fluid Type: Harley-Davidson Syn 3 (SAE 20W-50) or equivalent primary chaincase lubricant. 📐 Dimensions Exterior Length: Approx. 92.3 in. (2344 mm). Width: Approx. 36.9 in. (937 mm). Height: Approx. 53.9 in. (1370 mm). Wheelbase: Approx. 63.5 in. (1613 mm). Ground Clearance: Approx. 5.1 in. (130 mm). Weights Dry Weight: Approx. 700 lbs (317.5 kg). Gross Vehicle Weight Rating Gvwr: Approx. 1275 lbs (578 kg). Cargo Saddlebag Capacity: Approx. 2.2 cubic feet total. 🛡️ Safety Features Ratings Safety Certification: Meets all applicable US Federal Motor Vehicle Safety Standards (FMVSS) for motorcycles. Active Features Braking System: Hydraulic front and rear disc brakes. Optional ABS (Anti-lock Braking System). Lighting: Halogen headlight, LED tail/brake light, amber front and rear turn signals. Passive Features Frame Construction: Steel, rigid backbone, mild steel, welded downtube. Tire Specifications: Front: 130/70R18, Rear: 150/80B16 (typical). Wheel Type: Cast aluminum or chrome-laced steel wheels. 💡 Technology Features Infotainment Audio System: Optional premium sound system with AM/FM radio, CD player, and CB/intercom capabilities on some models. Usually features handlebar-mounted controls. Instrumentation: Analog speedometer, tachometer, fuel gauge, voltage meter, oil pressure indicator, and indicator lamps. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was an optional feature for the 2010 FLHR Road King. Connectivity Cruise Control: Standard electronic cruise control on most FLHR models for 2010. 🔧 Maintenance Service Intervals Initial Service: 1,000 miles (1,600 km) or 3 months. Subsequent Service: Every 5,000 miles (8,000 km) or 6 months. Engine Oil Change Interval: Every 5,000 miles (8,000 km) or annually, whichever comes first. Transmission Primary Fluid Change Interval: Every 10,000 miles (16,000 km) or 12 months. Brake Fluid Flush: Every 2 years, regardless of mileage. Fluid Specifications Engine Oil Specification: Harley-Davidson...
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