This manual covers the FLHRCI Road King Classic, a model renowned for its classic styling and touring capabilities, produced in 2004. Engineered with a V-Twin, Air-Cooled engine and a 5-speed constant mesh transmission with belt drive, this motorcycle is designed for riders who appreciate a blend of heritage and performance. The FLHRCI Road King Classic represents a significant part of the Road King series, offering a robust platform for both leisurely rides and extended journeys, reflecting a commitment to quality and rider experience. This comprehensive service manual provides all necessary instructions for the repair and overhaul of the 2004 FLHRCI Road King. It details procedures for engine, transmission, fuel system, ignition, lubrication, exhaust, electrical systems, and bodywork. The manual includes guidance on routine maintenance, tune-ups, component removal and installation, assemblies, disassemblies, and troubleshooting. It is intended for owners and technicians seeking to perform professional-level repairs, offering dealer-level information to ensure the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRCI Road King Classic Year: 2004 Codes Internal Model Code: FLHRCI 👋 Introduction Market Position Target User: Harley-Davidson FLHRCI Road King 2004 owners and technicians seeking to perform maintenance and repairs, aiming for cost savings and quality service. Competitive Analysis Value Proposition: Provides dealer-level information, enabling DIY repairs, saving time and money by avoiding shop labor and overhead costs. Key Features Information Reliability: Endeavors to ensure accuracy, providing the most reliable information available. Scope Of Information: Contains all necessary instructions for any required repair, enabling owners to be better informed and perform repairs like a professional. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Harley-Davidson FLHRCI Road King 2004 Scope: Encompasses components manufactured for FLHRCI Road King 2004, including proprietary component manufacturer instructions. Page Count Estimated Page Count: Not specified, but described as 'complete' and 'all necessary instructions'. Manual Type Type: Service Manual / Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage including engine disassembly and overhaul. Transmission: Detailed coverage including transmission disassembly and overhaul. Fuel System: Comprehensive instructions for the fuel system. Ignition: Detailed information on the ignition system. Lubrication System: Instructions for the lubrication system. Exhaust: Coverage of the exhaust system. Electrical System: Extensive coverage of the electrical system. Body: Instructions related to the motorcycle's bodywork. Procedures Included Tune Ups: Includes procedures for tune-ups. Maintenance: Covers routine maintenance and servicing procedures. Removal Installation: Step-by-step instructions for component removal and installation. Assemblies Disassemblies: Covers procedures for assemblies and disassemblies of various components. Diagnostics Troubleshooting: Offers diagnostic and repair procedures for when trouble occurs. Technical Depth Depth: From routine maintenance and servicing to extensive engine and transmission disassembly and overhaul. Target Audience: Technicians conversant with general automobile practices, enabling professional-level repairs. 📊 Manual Specifications File Format Format: PDF Delivery: Fast and free electronic delivery via email. Print Quality Printability: Yes, printable. Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Air-Cooled (Specific displacement and engine family like Twin Cam 88 are implied but not explicitly stated for the FLHRCI model in the provided text. A typical FLHRCI of this era would feature the Twin Cam 88, often referred to as 1450cc.) Performance Horsepower: Not specified in provided text. (Typically around 65-70 HP for a Twin Cam 88). Torque: Not specified in provided text. (Typically around 80-85 ft-lbs for a Twin Cam 88). Fuel System Fuel Delivery: Fuel Injection (Implied by 'FLHRCI' designation, 'I' often denotes fuel injection). 🔧 Transmission Standard Type: 5-speed constant mesh, sequential manual. Optional Options: Not specified in provided text. Features Drive Type: Belt Drive 📐 Dimensions Exterior Overall Length: Not specified in provided text. Weights Dry Weight: Not specified in provided text. (Typically around 700-750 lbs). 🛡️ Safety Features Ratings Safety Equipment Usage: Emphasizes the importance of using safety equipment and observing safety precautions when working on the vehicle. Active Features Braking System: Not detailed in provided text, but manual covers brake system repair. Passive Features Crash Test Results: Not applicable to a motorcycle manual in this context. 💡 Technology Features Infotainment Audio System: Not specified in the provided text. Early FLHRCI models might have an optional or aftermarket audio system, but this manual focuses on mechanical and electrical repair. Driver Assistance Features: Not applicable to this era of motorcycles in the context of driver assistance systems. Connectivity Features: Not applicable to this era of motorcycles. 🔧 Maintenance Service Intervals Routine Maintenance: Manual covers procedures for routine maintenance. Fluid Specifications Fluids: While specific fluid types and capacities aren't listed in the product description, a comprehensive service manual would detail them. Known Issues Common Problems: The manual is designed to address potential issues and provide repair solutions, but specific common issues for this model year are...