🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRS Road King Custom Year: 2004 Generation Platform: Harley-Davidson Big Twin Codes Model Code: FLHRS 👋 Introduction Market Position Target Audience: Harley-Davidson FLHRS Road King Custom 2004 owners and independent mechanics Competitive Analysis Manual Source: Actual Genuine Repair Service Factory Manuals (NOT 3rd party) Key Features Benefits: Empowers owners to perform maintenance and repairs, understand their motorcycle, save on labor costs, communicate effectively with mechanics Content Depth: Covers every detail, providing knowledge equivalent to factory-trained technicians Value Proposition Cost Savings: Potential to save $50-$60 per hour on shop labor costs by performing DIY servicing 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Wiring Diagrams Page Count Estimated Pages: Hundreds (precise number not specified, but comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download File Format Format: PDF Compatibility: Windows, Mac Readability: Requires Adobe PDF Reader Print Quality Printability: Printable without restriction (entire manual or selected pages) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant download link upon payment completion Searchability Text Search: Searchable PDF functionality 📖 Manual Coverage Systems Covered Engine: Engine (general), Engine Lubrication System, Engine Management Systems, Engine Removal/Installation Drivetrain: Clutch, Transmission, Drive, Final Drive Chassis: Chassis, Frame, Steering, Suspension, Wheels, Tires, Brakes Electrical: Electrical System, Wiring Diagrams, Fuel System Cooling: Cooling System (if applicable to engine variant) Bodywork: Bodywork, fairings (if applicable), fenders, fuel tank, saddlebags Instrumentation: Gauges, warning lights, and their function Procedures Included Maintenance: Routine Maintenance, Service Intervals, Fluid Checks and Replacements Repair: Step-by-step repair procedures for all covered systems, component replacement, rebuilding Diagnostics: Troubleshooting common fault symptoms, diagnosing engine issues, electrical troubleshooting, part testing techniques Tuning: Tuning procedures Electrical Diagnostics: Detailed troubleshooting and electrical service procedures combined with detailed wiring diagrams Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and experienced owners Illustrations: Includes detailed illustrations, drawings, photos, enlarged insets, and diagrams Guidance: Step-by-step instructions, notes, cautions, warnings, numbered instructions ⚙️ Engine Specifications Primary Engine Engine Type: Harley-Davidson Twin Cam 88 (likely, based on model year and family) Displacement: 1450cc (96 cubic inches) - Standard for Twin Cam 88 Performance Horsepower: Specifications would be detailed within the manual; typically around 65-70 HP for this era's Twin Cam Torque: Specifications would be detailed within the manual; typically around 80-85 lb-ft for this era's Twin Cam Fuel System Fuel Delivery: Fuel Injection (likely Electronic Sequential Port Fuel Injection - ESPFI) Fuel Type: Unleaded gasoline (refer to manual for specific octane rating requirements) Engine Management Systems System Type: Engine management systems analysis 🔧 Transmission Standard Transmission Type: 5-speed manual Optional Transmission Type: N/A for this model Features Drive System: Belt drive Clutch Type: Wet, multi-plate 📐 Dimensions Exterior Wheelbase: Approx. 63.4 inches (1610 mm) Seat Height: Approx. 27.1 inches (688 mm) Weights Dry Weight: Approx. 675 lbs (306 kg) Gross Vehicle Weight Rating Gvwr: Specifications would be detailed within the manual 🛡️ Safety Features Ratings Crash Test Ratings: N/A for motorcycles in typical automotive crash rating systems Active Features Braking System: Hydraulic disc brakes (front and rear) Passive Features Lighting: Halogen headlight, LED taillight, turn signals 💡 Technology Features Infotainment Audio System: Optional (if equipped, typically AM/FM radio with cassette or CD player) Driver Assistance Cruise Control: Standard on Road King Custom models Connectivity Diagnostics: Manual facilitates understanding of diagnostic codes and system behavior 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 2,500-5,000 miles or annually Major Service: Refer to manual for scheduled inspections and tune-ups Fluid Specifications Engine Oil Type: Refer to manual for specific Harley-Davidson recommended oil (e.g., Harley-Davidson SYN3 or equivalent SAE 20W-50 motorcycle oil) Primary Chain Case Oil: Refer to manual for specific Harley-Davidson primary lubricant Transmission Fluid: Refer to manual for specific Harley-Davidson transmission lubricant Brake Fluid: DOT 4 (refer to manual for specific confirmation and bleeding procedures) Known Issues Common Concerns: Manual would detail known issues and their solutions. Common areas for this era could include primary compensator nut, rear cylinder oiling issues (if not addressed), and electrical connectors/harness integrity. 📚 Vehicle History Brand Heritage Manufacturer: Harley-Davidson Motor Company, founded in 1903 Model Evolution Road King Lineage: The Road King line has been a staple of Harley-Davidson's touring lineup, evolving from classic styling cues to incorporate modern technology. The 'Custom' variant typically featured unique styling elements like a lowered profile, different handlebars, and specific paint schemes. Production Manufacturing Location: United States (primarily Milwaukee, Wisconsin and York, Pennsylvania) 🏆 Awards & Recognition Recognitions Model Specific: While no specific awards are listed for the manual itself, Harley-Davidson motorcycles of this era were widely recognized for their style, performance, and touring capability within the cruiser segment.