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Harley Davidson FX Softail Motorcycle Complete Workshop Service Repair Manual 1985 1986 1987 1988 1989 1990

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FX Softail Model Designation: FX Series Softail Covered Years: 1985, 1986, 1987, 1988, 1989, 1990 👋 Introduction Market Position Target Audience: Harley-Davidson FX Softail owners and independent motorcycle mechanics seeking detailed repair and maintenance information. Diy Support: Empowers motorcycle owners to take an active role in their vehicle's upkeep, fostering a deeper understanding and connection with their machine. Competitive Analysis Value Proposition: Enables users to perform their own maintenance and repairs, saving significant costs associated with dealership service. Provides comprehensive, step-by-step guidance. Key Features Accessibility: Instant download and email delivery, printable on demand, accessible on multiple devices (PC, Mac, tablet, smartphone). Usability: Easy-to-follow instructions, clear diagrams, and pictures make complex procedures manageable for DIY enthusiasts. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Model Variants Covered: All FX Softail variants and engine/trim/transmission types within the specified years (1985-1990). Page Count Estimated Pages: Varies by specific year/model, but typically 500+ pages for a complete workshop manual Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, inspection, diagnostics, tuning, lubrication, cooling system (air-cooled), fuel system (carburetion), ignition system, exhaust system. Transmission: Clutch operation and adjustment, gearbox disassembly, assembly, inspection, lubrication, shift linkage. Drivetrain: Primary drive system (belt/chain), final drive system (belt), drive pulley and sprocket inspection and replacement. Chassis Suspension: Frame inspection, front fork assembly, disassembly, and servicing (including oil changes and seal replacement), rear shock absorber system, swingarm, wheel bearings. Brakes: Front and rear brake system servicing, caliper overhaul, master cylinder servicing, hydraulic lines inspection and replacement, brake pad replacement, bleeding procedures. Electrical System: Battery servicing, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlight, taillight, turn signals), ignition system components, wiring diagrams, fuses, relays, switches. Fuel System: Carburetor (e.g., Keihin CV) disassembly, cleaning, rebuilding, adjustment, fuel tank servicing, fuel lines, fuel filter replacement. Bodywork Trim: Fender removal and installation, fuel tank mounting and removal, seat servicing, handlebars, controls, fairings (if applicable), and trim pieces. Controls Levers: Handlebar controls, throttle cables, clutch cable, brake levers, and associated adjustments and servicing. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement, and mounting hardware servicing. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, spark plug servicing, chain/belt adjustment, brake fluid replacement, tire pressure checks. Troubleshooting: Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides, electrical system fault finding. Repair Rebuild: Complete engine rebuild procedures, transmission overhaul, carburetor rebuilding, fork seal replacement, brake caliper overhaul, starter motor repair. Installation Adjustment: Installation and adjustment of various components, including carburetor jetting, ignition timing, clutch and brake lever adjustments, suspension settings. Engine Tuning: Carburetor jetting, ignition timing adjustment, idle speed control, mixture screw adjustments. Wheel Tire Service: Wheel bearing inspection and replacement, tire mounting and balancing, spoke tightening (if applicable to specific models). Safety Checks: Comprehensive pre-ride inspection checklists and safety system checks. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications and diagnostic procedures. Wiring Diagrams: Detailed electrical system wiring diagrams included for accurate troubleshooting and component identification. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: PDF format allows for searchable text, enabling quick access to specific information. Print Quality Printability: High quality, designed for clear printing of text and diagrams. Binding Type Binding Format: Not applicable for digital download; intended to be printed and bound by the user. Paper Type Recommended Paper: Standard copier paper for general use; glossy paper recommended for diagrams and photos for best clarity. Software Requirements Required Software: Adobe Acrobat Reader (free download available). ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin Evolution (V2) Engine Engine Displacement Variants: Typically 80 cubic inches (1340cc) for this era of Softail, though earlier models might have had 74ci (1200cc) or other displacements depending on specific FX sub-models. Performance Horsepower Estimate: Approximately 60-65 HP at the crankshaft (figures vary by year and specific tuning). Torque Estimate: Approximately 70-75 ft-lbs at 3000 RPM (figures vary by year and specific tuning). Fuel System Carburetor Type: Keihin Butterfly or CV (Constant Velocity) carburetor, commonly 36mm or 40mm depending on model year. Ignition System Ignition Type: Electronic Ignition with breakerless points (early years) or solid-state ignition modules. Typically single fire ignition system. Lubrication System Oil System: Dry-sump lubrication system with a separate oil tank. Engine Variants Engine Code Era: Evolution (often referred to as 'Evo') engine designation. 🔧 Transmission Standard Transmission Type: 5-speed Constant Mesh Manual Transmission Features Clutch Type: Wet, multi-plate clutch Drive Type: Primary drive via belt, final drive via belt. 📐 Dimensions Exterior Wheelbase: Varies by specific FX Softail model, typically around 62.5 - 64.5 inches (1588 - 1638 mm). Weights Dry Weight: Varies by specific FX Softail...
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Harley Davidson FX Softail Motorcycle Complete Workshop Service Repair Manual 1985 1986 1987 1988 1989 1990
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FX Softail
Model Designation:
FX Series Softail
Covered Years:
1985, 1986, 1987, 1988, 1989, 1990
👋 Introduction
Market Position
Target Audience:
Harley-Davidson FX Softail owners and independent motorcycle mechanics seeking detailed repair and maintenance information.
Diy Support:
Empowers motorcycle owners to take an active role in their vehicle's upkeep, fostering a deeper understanding and connection with their machine.
Competitive Analysis
Value Proposition:
Enables users to perform their own maintenance and repairs, saving significant costs associated with dealership service. Provides comprehensive, step-by-step guidance.
Key Features
Accessibility:
Instant download and email delivery, printable on demand, accessible on multiple devices (PC, Mac, tablet, smartphone).
Usability:
Easy-to-follow instructions, clear diagrams, and pictures make complex procedures manageable for DIY enthusiasts.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Model Variants Covered:
All FX Softail variants and engine/trim/transmission types within the specified years (1985-1990).
Page Count
Estimated Pages:
Varies by specific year/model, but typically 500+ pages for a complete workshop manual
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, inspection, diagnostics, tuning, lubrication, cooling system (air-cooled), fuel system (carburetion), ignition system, exhaust system.
Transmission:
Clutch operation and adjustment, gearbox disassembly, assembly, inspection, lubrication, shift linkage.
Drivetrain:
Primary drive system (belt/chain), final drive system (belt), drive pulley and sprocket inspection and replacement.
Chassis Suspension:
Frame inspection, front fork assembly, disassembly, and servicing (including oil changes and seal replacement), rear shock absorber system, swingarm, wheel bearings.
Brakes:
Front and rear brake system servicing, caliper overhaul, master cylinder servicing, hydraulic lines inspection and replacement, brake pad replacement, bleeding procedures.
Electrical System:
Battery servicing, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlight, taillight, turn signals), ignition system components, wiring diagrams, fuses, relays, switches.
Fuel System:
Carburetor (e.g., Keihin CV) disassembly, cleaning, rebuilding, adjustment, fuel tank servicing, fuel lines, fuel filter replacement.
Bodywork Trim:
Fender removal and installation, fuel tank mounting and removal, seat servicing, handlebars, controls, fairings (if applicable), and trim pieces.
Controls Levers:
Handlebar controls, throttle cables, clutch cable, brake levers, and associated adjustments and servicing.
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement, and mounting hardware servicing.
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, spark plug servicing, chain/belt adjustment, brake fluid replacement, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides, electrical system fault finding.
Repair Rebuild:
Complete engine rebuild procedures, transmission overhaul, carburetor rebuilding, fork seal replacement, brake caliper overhaul, starter motor repair.
Installation Adjustment:
Installation and adjustment of various components, including carburetor jetting, ignition timing, clutch and brake lever adjustments, suspension settings.
Engine Tuning:
Carburetor jetting, ignition timing adjustment, idle speed control, mixture screw adjustments.
Wheel Tire Service:
Wheel bearing inspection and replacement, tire mounting and balancing, spoke tightening (if applicable to specific models).
Safety Checks:
Comprehensive pre-ride inspection checklists and safety system checks.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications and diagnostic procedures.
Wiring Diagrams:
Detailed electrical system wiring diagrams included for accurate troubleshooting and component identification.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
PDF format allows for searchable text, enabling quick access to specific information.
Print Quality
Printability:
High quality, designed for clear printing of text and diagrams.
Binding Type
Binding Format:
Not applicable for digital download; intended to be printed and bound by the user.
Paper Type
Recommended Paper:
Standard copier paper for general use; glossy paper recommended for diagrams and photos for best clarity.
Software Requirements
Required Software:
Adobe Acrobat Reader (free download available).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin Evolution (V2) Engine
Engine Displacement Variants:
Typically 80 cubic inches (1340cc) for this era of Softail, though earlier models might have had 74ci (1200cc) or other displacements depending on specific FX sub-models.
Performance
Horsepower Estimate:
Approximately 60-65 HP at the crankshaft (figures vary by year and specific tuning).
Torque Estimate:
Approximately 70-75 ft-lbs at 3000 RPM (figures vary by year and specific tuning).
Fuel System
Carburetor Type:
Keihin Butterfly or CV (Constant Velocity) carburetor, commonly 36mm or 40mm depending on model year.
Ignition System
Ignition Type:
Electronic Ignition with breakerless points (early years) or solid-state ignition modules. Typically single fire ignition system.
Lubrication System
Oil System:
Dry-sump lubrication system with a separate oil tank.
Engine Variants
Engine Code Era:
Evolution (often referred to as 'Evo') engine designation.
🔧 Transmission
Standard
Transmission Type:
5-speed Constant Mesh Manual Transmission
Features
Clutch Type:
Wet, multi-plate clutch
Drive Type:
Primary drive via belt, final drive via belt.
📐 Dimensions
Exterior
Wheelbase:
Varies by specific FX Softail model, typically around 62.5 - 64.5 inches (1588 - 1638 mm).
Weights
Dry Weight:
Varies by specific FX Softail model, typically in the range of 550 - 600 lbs (250 - 272 kg).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Frame Construction:
Steel tube frame with integral rear swingarm (Softail design) mimicking a hardtail appearance.
💡 Technology Features
Infotainment
Audio System:
No integrated infotainment system; typically features a simple analog speedometer and indicator lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard or widely available option on Softail models of this vintage.
Connectivity
Connectivity Features:
No electronic connectivity features such as Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 2,500 - 5,000 miles (4,000 - 8,000 km) or annually, depending on usage and manufacturer recommendations (consult manual for specific intervals).
Primary Chain Tension Check:
Check and adjust as needed, typically every oil change or 2,500 miles.
Fork Oil Change:
Recommended every 10,000 - 15,000 miles (16,000 - 24,000 km) or when performance degrades.
Spark Plug Replacement:
Typically every 5,000 - 10,000 miles (8,000 - 16,000 km).
Fluid Specifications
Engine Oil Type:
Varies by Harley-Davidson recommendation, typically 20W-50 motorcycle specific oil. Check manual for exact specifications and API service classifications.
Primary Chain Case Oil:
Harley-Davidson Primary Chain Case Lubricant or equivalent SAE 90 gear oil. Capacity approx. 1 quart (0.95 L).
Transmission Oil Type:
Harley-Davidson transmission lubricant or SAE 80W-90 gear oil. Capacity approx. 1 quart (0.95 L).
Fork Oil Type:
Specific weight fork oil (e.g., Bel-Ray 7W, Harley-Davidson Type B). Consult manual for precise weight and quantity.
Known Issues
Evolution Engine Notes:
While generally reliable, common items can include oil leaks from the crankcase or primary cover, cam cover leaks, and potential starter drive issues on earlier models. Carburetor tuning can be critical for optimal performance.
Electrical System Notes:
Aging wiring harnesses, regulator/rectifier failure, and battery terminal corrosion can be common issues on bikes of this age.
Suspension Notes:
Fork seal leaks and worn rear shock absorbers can impact ride quality and handling.
📚 Vehicle History
Brand Heritage
Brand Origin:
Harley-Davidson Motor Company, an iconic American motorcycle manufacturer founded in 1903.
Model Evolution
Softail Introduction:
The Softail line was introduced in 1984, designed to offer the classic rigid frame look with modern suspension comfort. The FX designation typically referred to models with a shorter wheelbase and more 'custom' styling compared to FL models.
Production
Production Era Focus:
This manual covers a pivotal period for Harley-Davidson, marking the continued development and refinement of the Evolution engine and Softail platform following its introduction.
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