Harley Davidson Softail 2008 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Harley-Davidson Model: Softail Year: 2008 ๐ Introduction Market Position Target Audience: Harley-Davidson Softail 2008 owners, independent repair shops, and motorcycle enthusiasts seeking in-depth technical knowledge. Competitive Analysis Manual Value Proposition: Provides the same information as dealership service departments, enabling owners to perform maintenance and repairs themselves, saving time and money. Key Features Completeness: Complete official factory service manual, covering all aspects of the motorcycle. Usability: Printable in its entirety or by specific sections, offering flexibility for users. ๐ Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Page Count: Hundreds of Pages (specific count not provided, but described as 'COMPLETE official full factory service repair manual') ๐ Manual Coverage Systems Covered Engine Service: Detailed procedures for Twin Cam 96B engine disassembly, assembly, inspection, and repair. Fuel System Service: Includes EFI system diagnosis, fuel pump, injectors, and fuel tank service. Transmission Service: Covers 6-speed Cruise Drive transmission maintenance, repair, and fluid specifications. Electrical System Service: Comprehensive wiring diagrams, component testing, diagnostic procedures for lighting, ignition, charging, and accessories. Brake System Service: Front and rear brake caliper, master cylinder, rotor, and ABS (if equipped) service. Suspension Service: Front fork and rear shock absorber maintenance, adjustments, and rebuild procedures. Frame And Bodywork: Body panel removal, installation, and chassis component service. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug servicing, air filter cleaning/replacement, and lubrication. Troubleshooting Guides: System-specific diagnostic charts and fault code interpretation. Component Repair: Detailed step-by-step instructions for rebuilding or replacing major and minor components. Torque Specifications: Essential torque values for critical fasteners across all systems. Special Tool Requirements: Identification and use of specialized tools required for certain procedures. Technical Depth Depth Level: Comprehensive factory-level technical information suitable for professional technicians and experienced DIY mechanics. ๐ Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text due to being an official factory manual. Print Quality Print Readability: Designed for clear printing of all hundreds of pages. Binding Type Binding Type: Not applicable for PDF download; intended for printing and binding by user. Paper Type Paper Type: Not applicable for PDF download; user to select paper type for printing. โ๏ธ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 96B Engine Type: Air-cooled, 45-degree V-twin, pushrod actuated overhead valves Displacement: 1584 cc (96 cubic inches) Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 8.9:1 Performance Horsepower: Approx. 65-70 HP (actual figures vary) Torque: Approx. 80-85 ft-lbs @ 3500 RPM (actual figures vary) Fuel System Fuel Injection: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane (R+M)/2 ๐ง Transmission Standard Transmission Type: 6-Speed Cruise Drive Manual Optional Optional Transmission: N/A for this specific model year and platform. Features Gear Ratios: Specific ratios covered in the manual (e.g., 1st: 9.593, 2nd: 6.650, 3rd: 4.942, 4th: 3.744, 5th: 3.216, 6th: 2.788 - illustrative, refer to manual for exact figures). Clutch Type: Wet, multi-plate Transmission Fluid Type: Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant, or equivalent SAE 50 API GL-1 gear oil. Primary Drive: Patented dual-drive system, including compensated sprocket. ๐ Dimensions Exterior Wheelbase: Approx. 64.2 inches (1630 mm) - specific to Softail models, consult manual for exact variant. Length: Approx. 92.2 inches (2342 mm) - specific to Softail models, consult manual for exact variant. Seat Height: Approx. 26.5 inches (673 mm) - unladen, specific to Softail models, consult manual for exact variant. Ground Clearance: Approx. 4.4 inches (112 mm) - specific to Softail models, consult manual for exact variant. Weights Dry Weight: Approx. 630 lbs (286 kg) - specific to Softail models, consult manual for exact variant. Gvwr: Not typically specified for motorcycles in the same way as cars; refer to manual for load capacity. Fuel Capacity: Approx. 5.0 gallons (18.9 L) ๐ก๏ธ Safety Features Ratings Safety Certification: Meets DOT and EPA standards for motorcycle operation. Active Features Braking System: Dual-action, front and rear disc brakes. Optional Anti-lock Braking System (ABS) available on some models/trims. Lighting: Halogen headlamp, LED tail/stop light, amber incandescent front and rear turn signals. Passive Features Frame Construction: Steel tubing, cradle frame design. ๐ก Technology Features Infotainment Audio System: Factory optional AM/FM/WB stereo with CD player or CB/intercom may have been available, detailed in accessory sections of manual. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) for enhanced braking control, if equipped. Connectivity Diagnostic Ports: OBD-II compliant diagnostic connector (under seat) for electronic diagnostics and data retrieval. ๐ง Maintenance Service Intervals First Service: Typically around 1,000 miles (1,600 km) for initial oil change, primary chain adjustment, and general inspection. Refer to manual for precise intervals. Regular Oil Change: Every 5,000 miles (8,000 km) or 6 months, whichever comes first for engine oil. Primary and transmission oil intervals are also specified. Air Filter...
Specific ratios covered in the manual (e.g., 1st: 9.593, 2nd: 6.650, 3rd: 4.942, 4th: 3.744, 5th: 3.216, 6th: 2.788 - illustrative, refer to manual for exact figures).
Clutch Type:
Wet, multi-plate
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant, or equivalent SAE 50 API GL-1 gear oil.
Primary Drive:
Patented dual-drive system, including compensated sprocket.
๐ Dimensions
Exterior
Wheelbase:
Approx. 64.2 inches (1630 mm) - specific to Softail models, consult manual for exact variant.
Length:
Approx. 92.2 inches (2342 mm) - specific to Softail models, consult manual for exact variant.
Seat Height:
Approx. 26.5 inches (673 mm) - unladen, specific to Softail models, consult manual for exact variant.
Ground Clearance:
Approx. 4.4 inches (112 mm) - specific to Softail models, consult manual for exact variant.
Weights
Dry Weight:
Approx. 630 lbs (286 kg) - specific to Softail models, consult manual for exact variant.
Gvwr:
Not typically specified for motorcycles in the same way as cars; refer to manual for load capacity.
Fuel Capacity:
Approx. 5.0 gallons (18.9 L)
๐ก๏ธ Safety Features
Ratings
Safety Certification:
Meets DOT and EPA standards for motorcycle operation.
Active Features
Braking System:
Dual-action, front and rear disc brakes. Optional Anti-lock Braking System (ABS) available on some models/trims.
Lighting:
Halogen headlamp, LED tail/stop light, amber incandescent front and rear turn signals.
Passive Features
Frame Construction:
Steel tubing, cradle frame design.
๐ก Technology Features
Infotainment
Audio System:
Factory optional AM/FM/WB stereo with CD player or CB/intercom may have been available, detailed in accessory sections of manual.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) for enhanced braking control, if equipped.
Connectivity
Diagnostic Ports:
OBD-II compliant diagnostic connector (under seat) for electronic diagnostics and data retrieval.
๐ง Maintenance
Service Intervals
First Service:
Typically around 1,000 miles (1,600 km) for initial oil change, primary chain adjustment, and general inspection. Refer to manual for precise intervals.
Regular Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first for engine oil. Primary and transmission oil intervals are also specified.
Air Filter Service:
Check at every service, replace as needed (interval depends on operating conditions).
Spark Plug Replacement:
Typically around 10,000-15,000 miles (16,000-24,000 km).
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil (SAE 20W-50) or equivalent API CI-4 rated motorcycle oil.
Engine Oil Capacity:
Approx. 4 quarts (3.8 L) with filter change.
Primary Chaincase Oil:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent SAE 50 API GL-1 gear oil.
Primary Chaincase Capacity:
Approx. 2.8 quarts (2.6 L).
Transmission Oil Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent SAE 50 API GL-1 gear oil.
Transmission Oil Capacity:
Approx. 1 quart (0.95 L).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, fork seals, and drive belt can be common wear items depending on mileage and riding style.
Electrical Gremlins:
While generally robust, older Harley-Davidson electrical systems can sometimes develop intermittent issues; the manual's diagnostic sections are crucial here.
Fuel System Maintenance:
Regular fuel stabilizer use and maintaining clean fuel can prevent issues with the EFI system.
๐ Vehicle History
Brand Heritage
Brand History:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and cruiser-style motorcycles.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1984, is characterized by its hidden rear suspension, designed to mimic the look of a hardtail frame while providing modern ride comfort. The 2008 model represents a mature iteration of this successful design.
Production
Manufacturing Location:
Primarily manufactured in the United States by Harley-Davidson Motor Company.
๐ Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2008 Softail models are not readily available, but the Softail platform has consistently been recognized for its iconic styling and V-twin performance within the cruiser motorcycle market.