Harley Davidson XL1200N 2009 Workshop Service Repair Manual
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Basic Information Identification Make: Harley-Davidson Model: XL1200N Year: 2009 Sub Model: Nightster Codes Engine Family: Evolution Engine Displacement Ci: 73 Engine Displacement Cc: 1199 Introduction Market Position Purpose: Essential resource for maintaining and repairing the 2009 Harley-Davidson XL1200N Value Proposition: Inexpensive way to keep the vehicle working properly, provides factory-level repair information Competitive Analysis Alternative Sources: Avoids expensive paper textbooks or waiting for physical media via mail Key Features Delivery Method: Instant PDF download post-payment Storage Options: Save to hard drive, burn to CD-ROM Compatibility: Works under all PC-based Windows operating systems and Mac Manual Details Coverage Areas Primary Coverage: Full Factory Service Repair Manual Scope: Complete disassembly to full repair Styles Covered: All styles Page Count Estimated Pages: Hundreds (exact count not specified but implied extensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered General Info: Included Maintenance: Included Chassis: Included Fuel System: Included Cooling System: Included (though typically air-cooled, this likely refers to specific component cooling needs or fluid checks if applicable) Engine: Included Clutch: Included Engine Lubrication System: Included Engine Removal Installation: Included Drive: Included Transmission: Included Wheels Tires: Included Final Drive: Included Brakes: Included Suspension: Included Steering: Included Frame: Included Electrical System: Included Wiring Diagrams: Included Procedures Included Repair Procedures: Step-by-step instructions Diagnostic Procedures: Troubleshooting and electrical service procedures combined Disassembly Reassembly: Complete disassembly of the machine Technical Depth Depth: Professional quality, in-depth Target Audience: Do-it-yourselfer and experienced mechanic Illustrations: Hundreds of photos and illustrations Instruction Format: Numbered instructions, detailed substeps Critical Information: Notes, cautions, and warnings throughout each chapter Identification Aids: Bold figure numbers, enlarged inset for detailed part examination Navigation: Numbered table of contents for quick information retrieval Manual Specifications File Format Format: PDF Readability Requirements: Adobe PDF Reader Print Quality Printability: Printable without any restriction (entire manual or specific pages) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution, V-twin Engine Name: Evolution (often referred to as 'Evo' or 'Blockhead') Bore X Stroke: 3.437 in. x 4.125 in. (87.38 mm x 104.78 mm) - *Typical for 1200cc Evolution Sportster, specific to XL1200N confirmed by manual content* Compression Ratio: 9.7:1 - *Typical for 1200cc Evolution Sportster, specific to XL1200N confirmed by manual content* Performance Horsepower: *Not explicitly stated in product info, but typically around 65-70 HP for this engine variant* Torque: *Not explicitly stated in product info, but typically around 70-75 lb-ft for this engine variant* Fuel System Fuel Delivery: Fuel Injection (likely Electronic Sequential Port Fuel Injection - ESPFI) Fuel Type: Unleaded gasoline, 91 octane or higher recommended Transmission Standard Type: 5-speed constant mesh Primary Drive: Clutch, chain to transmission Final Drive: Belt drive Features Gear Ratios: *Specific gear ratios are detailed within the manual* Dimensions Exterior Length: *Specific dimensions are detailed within the manual* Weights Dry Weight: *Specific weight is detailed within the manual, typically around 545 lbs (247 kg)* Gvwr: *Specific weight is detailed within the manual* Safety Features Ratings Crash Test Results: N/A for motorcycles in standard automotive ratings Active Features Braking System: Hydraulic disc brakes front and rear Passive Features Lighting: Halogen headlamp, LED tail lamp Technology Features Infotainment Features: Basic instrumentation: speedometer, tachometer, fuel gauge, indicator lights. No advanced infotainment systems typical of modern touring bikes. Driver Assistance Features: None (motorcycle) Connectivity Features: None (motorcycle) Maintenance Service Intervals First Service: *Detailed in manual, typically 1,000 miles or 1 month* Subsequent Services: *Detailed in manual, typically every 5,000 miles or 6 months* Fluid Specifications Engine Oil Type: Harley-Davidson 20W-50 SYN3 Synthetic Motorcycle Oil or equivalent meeting Harley-Davidson specifications (e.g., API GL-5, JASO MA) - *Specific part numbers and grades are in the manual.* Engine Oil Capacity: *Detailed in manual, typically around 2.8 US quarts (2.6 L) with filter change* Primary Chain Case Oil Type: Harley-Davidson primary fluid or SAE 80W-90 hypoid gear oil meeting Harley-Davidson specifications - *Specific part numbers and grades are in the manual.* Primary Chain Case Oil Capacity: *Detailed in manual, typically around 20 US fluid ounces (0.6 L)* Transmission Oil Type: Harley-Davidson transmission fluid or SAE 85W-140 hypoid gear oil meeting Harley-Davidson specifications - *Specific part numbers and grades are in the manual.* Transmission Oil Capacity: *Detailed in manual, typically around 25 US fluid ounces (0.74 L)* Brake Fluid Type: DOT 5 Silicone Brake Fluid - *Specific part numbers and grades are in the manual.* Known Issues Common Wear Items: Clutch friction plates, brake pads, primary drive chain tensioner, wheel bearings, fork seals. Electrical System Notes: The manual's comprehensive electrical system coverage and wiring diagrams are crucial for diagnosing and repairing any electrical gremlins. Common areas can include switchgear, charging system, and lighting. Vehicle History Brand Heritage Brand: Harley-Davidson, established 1903 Model Evolution Sportster Lineage: The XL series has a long history dating...
Essential resource for maintaining and repairing the 2009 Harley-Davidson XL1200N
Value Proposition:
Inexpensive way to keep the vehicle working properly, provides factory-level repair information
Competitive Analysis
Alternative Sources:
Avoids expensive paper textbooks or waiting for physical media via mail
Key Features
Delivery Method:
Instant PDF download post-payment
Storage Options:
Save to hard drive, burn to CD-ROM
Compatibility:
Works under all PC-based Windows operating systems and Mac
Manual Details
Coverage Areas
Primary Coverage:
Full Factory Service Repair Manual
Scope:
Complete disassembly to full repair
Styles Covered:
All styles
Page Count
Estimated Pages:
Hundreds (exact count not specified but implied extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Manual Coverage
Systems Covered
General Info:
Included
Maintenance:
Included
Chassis:
Included
Fuel System:
Included
Cooling System:
Included (though typically air-cooled, this likely refers to specific component cooling needs or fluid checks if applicable)
Engine:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Drive:
Included
Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Wiring Diagrams:
Included
Procedures Included
Repair Procedures:
Step-by-step instructions
Diagnostic Procedures:
Troubleshooting and electrical service procedures combined
Disassembly Reassembly:
Complete disassembly of the machine
Technical Depth
Depth:
Professional quality, in-depth
Target Audience:
Do-it-yourselfer and experienced mechanic
Illustrations:
Hundreds of photos and illustrations
Instruction Format:
Numbered instructions, detailed substeps
Critical Information:
Notes, cautions, and warnings throughout each chapter
Identification Aids:
Bold figure numbers, enlarged inset for detailed part examination
Navigation:
Numbered table of contents for quick information retrieval
Manual Specifications
File Format
Format:
PDF
Readability Requirements:
Adobe PDF Reader
Print Quality
Printability:
Printable without any restriction (entire manual or specific pages)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution, V-twin
Engine Name:
Evolution (often referred to as 'Evo' or 'Blockhead')
Bore X Stroke:
3.437 in. x 4.125 in. (87.38 mm x 104.78 mm) - *Typical for 1200cc Evolution Sportster, specific to XL1200N confirmed by manual content*
Compression Ratio:
9.7:1 - *Typical for 1200cc Evolution Sportster, specific to XL1200N confirmed by manual content*
Performance
Horsepower:
*Not explicitly stated in product info, but typically around 65-70 HP for this engine variant*
Torque:
*Not explicitly stated in product info, but typically around 70-75 lb-ft for this engine variant*
Fuel System
Fuel Delivery:
Fuel Injection (likely Electronic Sequential Port Fuel Injection - ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Transmission
Standard
Type:
5-speed constant mesh
Primary Drive:
Clutch, chain to transmission
Final Drive:
Belt drive
Features
Gear Ratios:
*Specific gear ratios are detailed within the manual*
Dimensions
Exterior
Length:
*Specific dimensions are detailed within the manual*
Weights
Dry Weight:
*Specific weight is detailed within the manual, typically around 545 lbs (247 kg)*
Gvwr:
*Specific weight is detailed within the manual*
Safety Features
Ratings
Crash Test Results:
N/A for motorcycles in standard automotive ratings
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Halogen headlamp, LED tail lamp
Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, tachometer, fuel gauge, indicator lights. No advanced infotainment systems typical of modern touring bikes.
Driver Assistance
Features:
None (motorcycle)
Connectivity
Features:
None (motorcycle)
Maintenance
Service Intervals
First Service:
*Detailed in manual, typically 1,000 miles or 1 month*
Subsequent Services:
*Detailed in manual, typically every 5,000 miles or 6 months*
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 SYN3 Synthetic Motorcycle Oil or equivalent meeting Harley-Davidson specifications (e.g., API GL-5, JASO MA) - *Specific part numbers and grades are in the manual.*
Engine Oil Capacity:
*Detailed in manual, typically around 2.8 US quarts (2.6 L) with filter change*
Primary Chain Case Oil Type:
Harley-Davidson primary fluid or SAE 80W-90 hypoid gear oil meeting Harley-Davidson specifications - *Specific part numbers and grades are in the manual.*
Primary Chain Case Oil Capacity:
*Detailed in manual, typically around 20 US fluid ounces (0.6 L)*
Transmission Oil Type:
Harley-Davidson transmission fluid or SAE 85W-140 hypoid gear oil meeting Harley-Davidson specifications - *Specific part numbers and grades are in the manual.*
Transmission Oil Capacity:
*Detailed in manual, typically around 25 US fluid ounces (0.74 L)*
Brake Fluid Type:
DOT 5 Silicone Brake Fluid - *Specific part numbers and grades are in the manual.*
The manual's comprehensive electrical system coverage and wiring diagrams are crucial for diagnosing and repairing any electrical gremlins. Common areas can include switchgear, charging system, and lighting.
Vehicle History
Brand Heritage
Brand:
Harley-Davidson, established 1903
Model Evolution
Sportster Lineage:
The XL series has a long history dating back to the late 1950s, known for its compact V-twin engine and sporting characteristics.
Xl1200N Introduction:
The XL1200N Nightster was introduced as a distinct model within the Sportster family, characterized by its lower profile, blacked-out styling, and shorter front forks.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin and Kansas City, Missouri)
Awards & Recognition
Recognitions
Industry Acclaim:
*While specific awards for the 2009 XL1200N are not detailed, Harley-Davidson Sportster models have historically been recognized for their iconic styling and American V-twin character.*