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Harley Davidson XL1200R Sportster Roadster 2004 Manual

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$133.00
่ฒฉๅฃฒไพกๆ ผ
$133.00
้€šๅธธไพกๆ ผ
๐Ÿท๏ธ Basic Information Identification Make: Harley-Davidson Model: XL1200R Sportster Roadster Year: 2004 Type: Motorcycle Codes Engine Family: Evolution (Evo) ๐Ÿ‘‹ Introduction Market Position Positioning: A critical resource for owners of the Harley-Davidson XL1200R Sportster Roadster, providing factory-level expertise for maintenance and repair. Competitive Analysis Differentiation: Distinguished as an 'Actual Genuine Repair Service Factory Manual,' not a third-party publication, ensuring accuracy and completeness. Key Features Features: Provides step-by-step instructions, detailed illustrations, troubleshooting guides, and common fixes, empowering owners to perform their own servicing. ๐Ÿ“‹ Manual Details Coverage Areas Areas Covered: General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams, Troubleshooting Page Count Estimated Pages: Hundreds (specific count not provided, but indicative of comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Detailed coverage including diagnostics, repair, rebuild, and management systems. Fuel System: Comprehensive diagnostics and repair procedures for fuel delivery and management. Electrical System: In-depth troubleshooting, repair procedures, and detailed wiring diagrams. Chassis: Includes frame, suspension, steering, wheels, and tires. Drivetrain: Covers clutch, transmission, final drive, and drive systems. Procedures Included Maintenance: Step-by-step guides for routine servicing and preventative maintenance. Troubleshooting: Advanced troubleshooting guide with techniques used by factory technicians. Repair: Detailed repair procedures for all major components and systems. Diagnostics: Guidance on diagnosing engine fault symptoms and other mechanical issues. Technical Depth Depth: Complete factory-level technical information for maintenance, repair, and rebuilding. ๐Ÿ“Š Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: Printable without restriction; individual pages or entire manual. Resolution: High resolution Binding Type Binding: Digital (Downloadable PDF), printable for physical binding. Paper Type Paper Type: N/A (Digital format) Requirements Software: Adobe PDF Reader required. โš™๏ธ Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-twin Displacement: 1200cc (73.4 cubic inches) Bore X Stroke: 3.496 in. x 3.812 in. (88.8 mm x 96.8 mm) Compression Ratio: 9.0:1 (typical for this era) Performance Horsepower Est: Approximately 65-70 HP (est. at crank, varies by dyno and specific configuration) Torque Est: Approximately 70-75 ft-lbs (est. at crank, varies by dyno and specific configuration) Fuel System Fuel Delivery: Fuel Injection (ESPFI - Electronic Sequential Port Fuel Injection) Carburetor Variant Note: While this manual is for the EFI model, historical Sportster Roadster variants also utilized carburetors; this manual focuses on EFI. Ignition Ignition System: Electronic Ignition Lubrication Oil System: Dry Sump with oil tank ๐Ÿ”ง Transmission Standard Transmission Type: 5-speed Manual Clutch Type: Wet, multi-plate Features Drive Type: Primary Drive: Duplex chain; Final Drive: Belt ๐Ÿ“ Dimensions Exterior Length: 88.9 in. (2258.1 mm) Width: 33.5 in. (850.9 mm) Height: 46.5 in. (1181.1 mm) Weights Dry Weight Est: 547 lbs (248 kg) Wet Weight Est: 575 lbs (261 kg) (approx. with fluids) Other Wheelbase: 60.0 in. (1524.0 mm) Ground Clearance: 4.4 in. (111.8 mm) Seat Height: 29.5 in. (749.3 mm) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: Motorcycles are not subjected to standardized automotive crash test ratings like cars. Safety is assessed through design and rider input. Active Features Braking System: Dual disc front brakes, single disc rear brake. Passive Features Frame Construction: Steel, welded backbone frame with steel tubing. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Factory infotainment systems were minimal on this model; typically featuring analog speedometer, tachometer, and indicator lights. Aftermarket audio systems are common upgrades. Driver Assistance Driver Assistance Features: No electronic driver assistance features like ABS or traction control were standard on this model in 2004. Connectivity Connectivity: No integrated smartphone connectivity or Bluetooth features. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles or 6 months, refer to specific manual for exact intervals. Primary Chain Adjustment: Recommended at 1,000 mile intervals or as needed based on play. Spark Plug Replacement: Refer to manual, typically around 10,000-15,000 miles, depending on plug type. Fluid Specifications Engine Oil Type: Harley-Davidson V-Twin 20W-50 Synthetic (or equivalent meeting H-D specification). Primary Chain Case Oil: Harley-Davidson primary chain case oil or H-D Formula+ Transmission & Primary Chain Case Lubricant (or equivalent). Brake Fluid Type: DOT 4 Brake Fluid. Transmission Oil Type: H-D Formula+ Transmission & Primary Chain Case Lubricant (or equivalent). Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended). Known Issues Common Wear Items: Clutch plates, belt tensioners, wheel bearings, brake pads, and fork seals are common wear items requiring periodic inspection and replacement. Electrical Gremlins: As with many motorcycles of this era, occasional electrical connection issues or sensor failures can occur, which this manual's wiring diagrams are crucial for addressing. ๐Ÿ“š Vehicle History Brand Heritage Brand Legacy: Harley-Davidson, founded in 1903, is renowned for its iconic V-twin motorcycles and the Harley-Davidson lifestyle. Model Evolution Sportster Lineage: The Sportster line, introduced in...
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Harley Davidson XL1200R Sportster Roadster 2004 Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Harley-Davidson
Model:
XL1200R Sportster Roadster
Year:
2004
Type:
Motorcycle
Codes
Engine Family:
Evolution (Evo)
๐Ÿ‘‹ Introduction
Market Position
Positioning:
A critical resource for owners of the Harley-Davidson XL1200R Sportster Roadster, providing factory-level expertise for maintenance and repair.
Competitive Analysis
Differentiation:
Distinguished as an 'Actual Genuine Repair Service Factory Manual,' not a third-party publication, ensuring accuracy and completeness.
Key Features
Features:
Provides step-by-step instructions, detailed illustrations, troubleshooting guides, and common fixes, empowering owners to perform their own servicing.
๐Ÿ“‹ Manual Details
Coverage Areas
Areas Covered:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams, Troubleshooting
Page Count
Estimated Pages:
Hundreds (specific count not provided, but indicative of comprehensive coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Detailed coverage including diagnostics, repair, rebuild, and management systems.
Fuel System:
Comprehensive diagnostics and repair procedures for fuel delivery and management.
Electrical System:
In-depth troubleshooting, repair procedures, and detailed wiring diagrams.
Chassis:
Includes frame, suspension, steering, wheels, and tires.
Drivetrain:
Covers clutch, transmission, final drive, and drive systems.
Procedures Included
Maintenance:
Step-by-step guides for routine servicing and preventative maintenance.
Troubleshooting:
Advanced troubleshooting guide with techniques used by factory technicians.
Repair:
Detailed repair procedures for all major components and systems.
Diagnostics:
Guidance on diagnosing engine fault symptoms and other mechanical issues.
Technical Depth
Depth:
Complete factory-level technical information for maintenance, repair, and rebuilding.
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without restriction; individual pages or entire manual.
Resolution:
High resolution
Binding Type
Binding:
Digital (Downloadable PDF), printable for physical binding.
Paper Type
Paper Type:
N/A (Digital format)
Requirements
Software:
Adobe PDF Reader required.
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
1200cc (73.4 cubic inches)
Bore X Stroke:
3.496 in. x 3.812 in. (88.8 mm x 96.8 mm)
Compression Ratio:
9.0:1 (typical for this era)
Performance
Horsepower Est:
Approximately 65-70 HP (est. at crank, varies by dyno and specific configuration)
Torque Est:
Approximately 70-75 ft-lbs (est. at crank, varies by dyno and specific configuration)
Fuel System
Fuel Delivery:
Fuel Injection (ESPFI - Electronic Sequential Port Fuel Injection)
Carburetor Variant Note:
While this manual is for the EFI model, historical Sportster Roadster variants also utilized carburetors; this manual focuses on EFI.
Ignition
Ignition System:
Electronic Ignition
Lubrication
Oil System:
Dry Sump with oil tank
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-speed Manual
Clutch Type:
Wet, multi-plate
Features
Drive Type:
Primary Drive: Duplex chain; Final Drive: Belt
๐Ÿ“ Dimensions
Exterior
Length:
88.9 in. (2258.1 mm)
Width:
33.5 in. (850.9 mm)
Height:
46.5 in. (1181.1 mm)
Weights
Dry Weight Est:
547 lbs (248 kg)
Wet Weight Est:
575 lbs (261 kg) (approx. with fluids)
Other
Wheelbase:
60.0 in. (1524.0 mm)
Ground Clearance:
4.4 in. (111.8 mm)
Seat Height:
29.5 in. (749.3 mm)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not subjected to standardized automotive crash test ratings like cars. Safety is assessed through design and rider input.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake.
Passive Features
Frame Construction:
Steel, welded backbone frame with steel tubing.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Factory infotainment systems were minimal on this model; typically featuring analog speedometer, tachometer, and indicator lights. Aftermarket audio systems are common upgrades.
Driver Assistance
Driver Assistance Features:
No electronic driver assistance features like ABS or traction control were standard on this model in 2004.
Connectivity
Connectivity:
No integrated smartphone connectivity or Bluetooth features.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or 6 months, refer to specific manual for exact intervals.
Primary Chain Adjustment:
Recommended at 1,000 mile intervals or as needed based on play.
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 miles, depending on plug type.
Fluid Specifications
Engine Oil Type:
Harley-Davidson V-Twin 20W-50 Synthetic (or equivalent meeting H-D specification).
Primary Chain Case Oil:
Harley-Davidson primary chain case oil or H-D Formula+ Transmission & Primary Chain Case Lubricant (or equivalent).
Brake Fluid Type:
DOT 4 Brake Fluid.
Transmission Oil Type:
H-D Formula+ Transmission & Primary Chain Case Lubricant (or equivalent).
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended).
Known Issues
Common Wear Items:
Clutch plates, belt tensioners, wheel bearings, brake pads, and fork seals are common wear items requiring periodic inspection and replacement.
Electrical Gremlins:
As with many motorcycles of this era, occasional electrical connection issues or sensor failures can occur, which this manual's wiring diagrams are crucial for addressing.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is renowned for its iconic V-twin motorcycles and the Harley-Davidson lifestyle.
Model Evolution
Sportster Lineage:
The Sportster line, introduced in 1957, is one of the longest-running motorcycle model names in history, characterized by its sporting performance and customizability.
Roadster Variant:
The 'R' designation typically signifies a more performance-oriented version, often featuring upgraded suspension and braking components compared to standard models.
Production
Production Era:
The XL1200R Sportster Roadster was a specific trim level within the Sportster family during the early 2000s.
๐Ÿ† Awards & Recognition
Recognitions
Model Recognitions:
While specific awards for the 2004 XL1200R may not be widely documented, the Sportster platform has consistently been praised for its blend of classic styling and V-twin character, making it a popular choice for customization and a staple in the cruiser market.
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