Hino 145 165 185 238 258LP 268 338 Engine & Chassis 2008 Service & Repair Workshop Manual Download PDF
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Basic Information Identification Make: Hino Model: 145, 165, 185, 238, 258LP, 268, 338 Year: 2008 Product Type: Service & Repair Workshop Manual Codes Engine Code: Refer to specific model/engine documentation within the manual Chassis Code: Refer to specific model chassis designations within the manual Introduction Market Position Segment: Light-duty commercial trucks (Class 3-5) Target Audience: Owners, fleet managers, maintenance technicians, independent repair shops Competitive Analysis Competitors: Isuzu NPR, Chevrolet Express/GMC Savana (in certain configurations), Mitsubishi Fuso Canter Key Features Manufacturer Reputation: Hino is known for its reliable and durable commercial vehicles, often built with Japanese engineering standards. Manual Value Proposition: Provides essential, factory-accurate information for effective maintenance, troubleshooting, and repair, reducing reliance on expensive dealer services. Manual Details Coverage Areas Primary Coverage: Engine and Chassis Systems Secondary Coverage: Electrical systems, diagnostics, troubleshooting, bodywork, maintenance procedures Page Count Estimated Pages: Hundreds (specific count not provided, indicative of comprehensive nature) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF Digital Compatibility: Windows, MAC, Tablets, Smartphones Licensing License Type: Lifetime use, no expiry dates, no renewal fees Installation Limits: Unlimited installations on multiple devices Features Printing Capability: Printable pages or entire manual Version Type: Full, unrestricted version Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, lubrication, cooling, exhaust, ignition (if applicable), starting and charging system Drivetrain: Transmission (manual/automatic), clutch, drive axles, differentials, propeller shafts Chassis: Frame, suspension (front and rear), steering system, braking system (hydraulic, air, ABS), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrumentation, body electrical, wiring diagrams Body: Body panels, doors, glass, interior trim, bumpers, structural components HVAC: Heating, Ventilation, and Air Conditioning systems Procedures Included Maintenance: Regular servicing, lubrication, fluid changes, filter replacements, inspection schedules Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable for the era) Repair: Step-by-step repair instructions for all covered systems, component removal and installation Overhaul: Detailed procedures for engine and transmission rebuilds Specifications: Torque specifications, clearances, fluid capacities, wear limits Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY users Content Style: Detailed photos, diagrams, exploded views, step-by-step instructions Manual Specifications File Format Format Type: PDF Searchability: Likely text-searchable within the PDF for efficient information retrieval Print Quality Print Resolution: High-resolution, suitable for clear printing of diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Family: Hino J05 Series (likely J05C or similar variants for this year) Engine Type: Inline 4-cylinder or 6-cylinder Diesel (specific to each model 145-338) Performance Displacement Range: Likely 4.7L to 7.7L, depending on the specific Hino model (e.g., J05C typically 4.7L, J08C typically 7.7L) Fuel Type: Diesel Emission Control: Meets 2008 EPA/CARB emission standards, likely incorporating EGR and potentially Diesel Particulate Filter (DPF) systems depending on exact configuration. Fuel System Fuel Injection: Common Rail Direct Injection (CRDI) or similar advanced diesel injection system Turbocharging: Most likely turbocharged and intercooled Transmission Standard Type: Manual transmission (e.g., 5-speed or 6-speed) is common, or Allison automatic transmissions Optional Type: Allison automatic transmissions (e.g., 1000, 2000 series) likely available for certain models. Features Fluid Type: Refer to specific transmission model for correct ATF or gear oil specification (e.g., Allison TES-295 for automatics, manual transmission fluid for manuals) Dimensions Exterior Class: Class 3, 4, and 5 GVWR (Gross Vehicle Weight Rating) as indicated by model numbers Wheelbase: Varies significantly by model and configuration. Manual will detail specific ranges. Weights Gvwr: Gross Vehicle Weight Rating ranges from approximately 14,500 lbs (145) to 33,000 lbs (338), specific to each model. Safety Features Ratings Crash Test Data: As commercial vehicles, specific NHTSA/IIHS ratings comparable to passenger cars may not always be directly applicable or published in the same manner. Focus is on structural integrity and driver protection systems. Active Features ABS: Anti-lock Braking System (ABS) is standard on most models. Traction Control: May be available on higher GVWR models or as an option. Passive Features Airbags: Driver and passenger airbags standard. Seatbelts: Three-point seatbelts for all occupants. Technology Features Infotainment Features: Basic AM/FM radio, CD player, auxiliary input likely standard. Navigation or advanced infotainment not typical for this class of truck in 2008. Driver Assistance Features: ABS, power steering. Advanced driver-assistance systems (ADAS) like lane departure warning, adaptive cruise control were not common in this segment in 2008. Connectivity Features: Limited connectivity, primarily focused on vehicle diagnostics and basic audio/warning systems. No integrated smartphone mirroring or advanced telematics expected. Maintenance Service Intervals Oil Change: Typically 5,000 - 10,000 miles or 6 months, but depends on operating conditions and oil type. Manual provides detailed recommendations. Filter Replacement: Fuel filters, oil filters, air filters typically replaced at or between oil changes as per manual schedule. Transmission Service: Automatic transmission fluid and filter change typically every 50,000-100,000 miles, manual transmission fluid change less frequent. Fluid...
Isuzu NPR, Chevrolet Express/GMC Savana (in certain configurations), Mitsubishi Fuso Canter
Key Features
Manufacturer Reputation:
Hino is known for its reliable and durable commercial vehicles, often built with Japanese engineering standards.
Manual Value Proposition:
Provides essential, factory-accurate information for effective maintenance, troubleshooting, and repair, reducing reliance on expensive dealer services.
Likely text-searchable within the PDF for efficient information retrieval
Print Quality
Print Resolution:
High-resolution, suitable for clear printing of diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Family:
Hino J05 Series (likely J05C or similar variants for this year)
Engine Type:
Inline 4-cylinder or 6-cylinder Diesel (specific to each model 145-338)
Performance
Displacement Range:
Likely 4.7L to 7.7L, depending on the specific Hino model (e.g., J05C typically 4.7L, J08C typically 7.7L)
Fuel Type:
Diesel
Emission Control:
Meets 2008 EPA/CARB emission standards, likely incorporating EGR and potentially Diesel Particulate Filter (DPF) systems depending on exact configuration.
Fuel System
Fuel Injection:
Common Rail Direct Injection (CRDI) or similar advanced diesel injection system
Turbocharging:
Most likely turbocharged and intercooled
Transmission
Standard
Type:
Manual transmission (e.g., 5-speed or 6-speed) is common, or Allison automatic transmissions
Optional
Type:
Allison automatic transmissions (e.g., 1000, 2000 series) likely available for certain models.
Features
Fluid Type:
Refer to specific transmission model for correct ATF or gear oil specification (e.g., Allison TES-295 for automatics, manual transmission fluid for manuals)
Dimensions
Exterior
Class:
Class 3, 4, and 5 GVWR (Gross Vehicle Weight Rating) as indicated by model numbers
Wheelbase:
Varies significantly by model and configuration. Manual will detail specific ranges.
Weights
Gvwr:
Gross Vehicle Weight Rating ranges from approximately 14,500 lbs (145) to 33,000 lbs (338), specific to each model.
Safety Features
Ratings
Crash Test Data:
As commercial vehicles, specific NHTSA/IIHS ratings comparable to passenger cars may not always be directly applicable or published in the same manner. Focus is on structural integrity and driver protection systems.
Active Features
ABS:
Anti-lock Braking System (ABS) is standard on most models.
Traction Control:
May be available on higher GVWR models or as an option.
Passive Features
Airbags:
Driver and passenger airbags standard.
Seatbelts:
Three-point seatbelts for all occupants.
Technology Features
Infotainment
Features:
Basic AM/FM radio, CD player, auxiliary input likely standard. Navigation or advanced infotainment not typical for this class of truck in 2008.
Driver Assistance
Features:
ABS, power steering. Advanced driver-assistance systems (ADAS) like lane departure warning, adaptive cruise control were not common in this segment in 2008.
Connectivity
Features:
Limited connectivity, primarily focused on vehicle diagnostics and basic audio/warning systems. No integrated smartphone mirroring or advanced telematics expected.
Maintenance
Service Intervals
Oil Change:
Typically 5,000 - 10,000 miles or 6 months, but depends on operating conditions and oil type. Manual provides detailed recommendations.
Filter Replacement:
Fuel filters, oil filters, air filters typically replaced at or between oil changes as per manual schedule.
Transmission Service:
Automatic transmission fluid and filter change typically every 50,000-100,000 miles, manual transmission fluid change less frequent.
Fluid Specifications
Engine Oil:
Refer to manual for API CI-4 or CJ-4 specification diesel engine oil and viscosity grade (e.g., 15W-40 or 10W-30 depending on climate).
Coolant:
Heavy-duty Extended Life Coolant (ELC) or equivalent, usually orange or red color, phosphate-free.
Brake Fluid:
DOT 3 or DOT 4 hydraulic fluid for hydraulic brake systems. Air brake system specifications will be different.
Known Issues
Common Wear Items:
Brake pads/rotors, suspension bushings, exhaust system components, fuel injectors (common in high-mileage diesels).
Electrical Gremlins:
Wiring harness issues, sensor failures, or module malfunctions can occur over time, especially if subjected to harsh operating conditions. Manual's wiring diagrams are crucial.
Vehicle History
Brand Heritage
Origin:
Hino Motors, Ltd. is a Japanese manufacturer of commercial vehicles and diesel engines, a subsidiary of Toyota Motor Corporation.
Model Evolution
Lineage:
These models represent Hino's established presence in the North American light- and medium-duty truck market, building on a reputation for robust engineering.
Production
Manufacturing Location:
Typically assembled in North America (e.g., Hino Motors Manufacturing U.S.A., Inc. in West Virginia) or Japan for specific components/models.
Awards & Recognition
Recognitions
Industry Standing:
Hino trucks are generally well-regarded for their reliability, durability, and fuel efficiency within the commercial vehicle sector.
Ratings
Consumer Reports:
Consumer Reports primarily focuses on passenger vehicles; commercial truck ratings are typically found in industry-specific publications.