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Hino 700 Series Models FR1E FS1E FY1E SH1E SS1E ZS1E Series Engine E13C & Chassis Service Repair Workshop Manual Download PDF

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๐Ÿท๏ธ Basic Information Identification Make: Hino Model: 700 Series Series Codes: FR1E, FS1E, FY1E, SH1E, SS1E, ZS1E ๐Ÿ‘‹ Introduction Market Position Target Audience: Professional mechanics, fleet maintenance personnel, and owner-operators of Hino 700 Series trucks. Key Features Completeness: Comprehensive factory service repair workshop manual covering all aspects of maintenance, servicing, and troubleshooting. Accessibility: Instant download for immediate access and lifetime usability. ๐Ÿ“‹ Manual Details Coverage Areas Engine Coverage: E13C Chassis Coverage: All chassis systems for FR1E, FS1E, FY1E, SH1E, SS1E, ZS1E series Manual Type Type: Factory Service Repair Workshop Manual Format Format: PDF Download Language Language: English (assumed based on typical professional manuals) ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete service, repair, and troubleshooting for the E13C engine, including fuel system, lubrication, cooling, ignition, exhaust, and internal components. Transmission: Service and repair of transmission systems, including clutch, gearbox, and related components. Drivetrain: Front and rear axles, drive shafts, differentials, and related components. Brakes: Hydraulic and pneumatic braking systems, ABS, parking brake, and related components. Suspension Steering: Front and rear suspension, steering gear, power steering system, and wheel alignment. Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, and auxiliary electrical components. HVAC: Heating, ventilation, and air conditioning system service and repair. Body Chassis: Frame, cab mounting, body panels, doors, windows, and interior trim. Diagnostic Troubleshooting: Comprehensive diagnostic procedures, fault finding, and troubleshooting guides for all covered systems. Procedures Included Maintenance: Scheduled maintenance, inspections, lubrication, and fluid changes. Repair: Detailed step-by-step repair procedures for all vehicle components and systems. Overhaul: Complete engine and component overhaul instructions. Disassembly Assembly: Step-by-step instructions for disassembly and reassembly of major components. Troubleshooting: Systematic troubleshooting guides to diagnose and resolve issues. Adjustment: Procedures for adjusting various systems, such as brakes, clutch, and electrical components. Specifications Data: Torque specifications, clearances, tolerances, and other critical technical data. Technical Depth Depth: Professional-level repair and diagnostic information suitable for mechanics and technicians, covering everything from basic maintenance to complete engine and driveline rebuilds. ๐Ÿ“Š Manual Specifications File Format Format: PDF Searchable: Yes (implied for professional PDF manuals) Print Quality Printable: Yes, single pages or entire manual Usability Multi Device Use: Yes, unlimited device usage Licensing: Lifetime use, no expiry, no renewal fees Compatibility Operating Systems: Windows and MAC Content Quality Visuals: Hundreds of pages with detailed photos and diagrams, including exploded views. โš™๏ธ Engine Specifications Primary Engine Engine Code: E13C Engine Type Configuration: Inline 6-cylinder, 4-stroke diesel (typical for E13C) Engine Displacement Displacement: 12.9 liters (approximate for E13C) Engine Performance Horsepower Range: Variable, typically 360-520 HP depending on variant (specifics would be in manual) Torque Range: Variable, typically 1600-2300 Nm depending on variant (specifics would be in manual) Fuel System Injection Type: Common Rail Direct Injection (CRDI) with electronically controlled unit injectors or pumps Emission Control: Euro V/VI compliant (likely), featuring Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF) Cooling System Type: Water-cooled, pressurized system with thermostat and fan clutch Lubrication System Oil Pump Type: Gear-type oil pump Turbocharger Type: Variable Geometry Turbocharger (VGT) (common for this class of engine) ๐Ÿ”ง Transmission Standard Transmission Type: Manual transmission (e.g., ZF or Eaton Fuller, specific model dependent on chassis variant) Optional Transmission Type: Automated Manual Transmission (AMT) or Allison automatic transmission (depending on market and configuration) Features Clutch Type: Heavy-duty single dry-plate or dual-plate clutch ๐Ÿ“ Dimensions Exterior Wheelbase: Variable depending on specific model (e.g., FR1E, FS1E, FY1E, SH1E, SS1E, ZS1E will have different wheelbase options for various applications) Weights Gvwr: Variable depending on application (e.g., from 18,000 kg to over 26,000 kg for typical 700 Series models) Gcwr: Variable depending on application and configuration ๐Ÿ›ก๏ธ Safety Features Ratings Crash Testing: Cab strength and occupant protection standards as per local regulations (e.g., ECE R29) Active Features ABS: Standard Anti-lock Braking System Eebl: Emergency Egress Braking Light (EEBL) (common in modern trucks) Passive Features Airbags: Driver airbag (standard); passenger airbag optional (depending on market and specification) Seatbelts: Three-point seatbelts for driver and passenger Cab Construction: Reinforced safety cabin structure ๐Ÿ’ก Technology Features Infotainment Features: Basic audio systems, radio, CD player, optional navigation (depending on specification and market). Driver Assistance Features: Cruise control, potential for lane departure warning or adaptive cruise control on higher specifications. Connectivity Features: Limited connectivity by modern passenger car standards; typically focused on diagnostic ports (OBD-II) and potentially telematics for fleet management. ๐Ÿ”ง Maintenance Service Intervals Engine Oil Change: Typically 10,000 - 20,000 km or 12 months, depending on operating conditions and oil specification (refer to manual for precise intervals). Air Filter Replacement: As needed based on operating environment or at specified intervals (e.g., 40,000 - 60,000 km). Fuel Filter Replacement: Typically 20,000 - 40,000 km, or as indicated by the vehicle's warning system. Fluid Specifications Engine Oil: API CJ-4 or CK-4 compliant synthetic or semi-synthetic diesel engine oil, SAE 15W-40 or 10W-40 (refer...
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Hino 700 Series Models FR1E FS1E FY1E SH1E SS1E ZS1E Series Engine E13C & Chassis Service Repair Workshop Manual Download PDF
๐Ÿท๏ธ Basic Information
Identification
Make:
Hino
Model:
700 Series
Series Codes:
FR1E, FS1E, FY1E, SH1E, SS1E, ZS1E
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
Professional mechanics, fleet maintenance personnel, and owner-operators of Hino 700 Series trucks.
Key Features
Completeness:
Comprehensive factory service repair workshop manual covering all aspects of maintenance, servicing, and troubleshooting.
Accessibility:
Instant download for immediate access and lifetime usability.
๐Ÿ“‹ Manual Details
Coverage Areas
Engine Coverage:
E13C
Chassis Coverage:
All chassis systems for FR1E, FS1E, FY1E, SH1E, SS1E, ZS1E series
Manual Type
Type:
Factory Service Repair Workshop Manual
Format
Format:
PDF Download
Language
Language:
English (assumed based on typical professional manuals)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete service, repair, and troubleshooting for the E13C engine, including fuel system, lubrication, cooling, ignition, exhaust, and internal components.
Transmission:
Service and repair of transmission systems, including clutch, gearbox, and related components.
Drivetrain:
Front and rear axles, drive shafts, differentials, and related components.
Brakes:
Hydraulic and pneumatic braking systems, ABS, parking brake, and related components.
Suspension Steering:
Front and rear suspension, steering gear, power steering system, and wheel alignment.
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrumentation, and auxiliary electrical components.
HVAC:
Heating, ventilation, and air conditioning system service and repair.
Body Chassis:
Frame, cab mounting, body panels, doors, windows, and interior trim.
Diagnostic Troubleshooting:
Comprehensive diagnostic procedures, fault finding, and troubleshooting guides for all covered systems.
Procedures Included
Maintenance:
Scheduled maintenance, inspections, lubrication, and fluid changes.
Repair:
Detailed step-by-step repair procedures for all vehicle components and systems.
Overhaul:
Complete engine and component overhaul instructions.
Disassembly Assembly:
Step-by-step instructions for disassembly and reassembly of major components.
Troubleshooting:
Systematic troubleshooting guides to diagnose and resolve issues.
Adjustment:
Procedures for adjusting various systems, such as brakes, clutch, and electrical components.
Specifications Data:
Torque specifications, clearances, tolerances, and other critical technical data.
Technical Depth
Depth:
Professional-level repair and diagnostic information suitable for mechanics and technicians, covering everything from basic maintenance to complete engine and driveline rebuilds.
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (implied for professional PDF manuals)
Print Quality
Printable:
Yes, single pages or entire manual
Usability
Multi Device Use:
Yes, unlimited device usage
Licensing:
Lifetime use, no expiry, no renewal fees
Compatibility
Operating Systems:
Windows and MAC
Content Quality
Visuals:
Hundreds of pages with detailed photos and diagrams, including exploded views.
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
E13C
Engine Type
Configuration:
Inline 6-cylinder, 4-stroke diesel (typical for E13C)
Engine Displacement
Displacement:
12.9 liters (approximate for E13C)
Engine Performance
Horsepower Range:
Variable, typically 360-520 HP depending on variant (specifics would be in manual)
Torque Range:
Variable, typically 1600-2300 Nm depending on variant (specifics would be in manual)
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI) with electronically controlled unit injectors or pumps
Emission Control:
Euro V/VI compliant (likely), featuring Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF)
Cooling System
Type:
Water-cooled, pressurized system with thermostat and fan clutch
Lubrication System
Oil Pump Type:
Gear-type oil pump
Turbocharger
Type:
Variable Geometry Turbocharger (VGT) (common for this class of engine)
๐Ÿ”ง Transmission
Standard Transmission
Type:
Manual transmission (e.g., ZF or Eaton Fuller, specific model dependent on chassis variant)
Optional Transmission
Type:
Automated Manual Transmission (AMT) or Allison automatic transmission (depending on market and configuration)
Features
Clutch Type:
Heavy-duty single dry-plate or dual-plate clutch
๐Ÿ“ Dimensions
Exterior
Wheelbase:
Variable depending on specific model (e.g., FR1E, FS1E, FY1E, SH1E, SS1E, ZS1E will have different wheelbase options for various applications)
Weights
Gvwr:
Variable depending on application (e.g., from 18,000 kg to over 26,000 kg for typical 700 Series models)
Gcwr:
Variable depending on application and configuration
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Testing:
Cab strength and occupant protection standards as per local regulations (e.g., ECE R29)
Active Features
ABS:
Standard Anti-lock Braking System
Eebl:
Emergency Egress Braking Light (EEBL) (common in modern trucks)
Passive Features
Airbags:
Driver airbag (standard); passenger airbag optional (depending on market and specification)
Seatbelts:
Three-point seatbelts for driver and passenger
Cab Construction:
Reinforced safety cabin structure
๐Ÿ’ก Technology Features
Infotainment
Features:
Basic audio systems, radio, CD player, optional navigation (depending on specification and market).
Driver Assistance
Features:
Cruise control, potential for lane departure warning or adaptive cruise control on higher specifications.
Connectivity
Features:
Limited connectivity by modern passenger car standards; typically focused on diagnostic ports (OBD-II) and potentially telematics for fleet management.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Typically 10,000 - 20,000 km or 12 months, depending on operating conditions and oil specification (refer to manual for precise intervals).
Air Filter Replacement:
As needed based on operating environment or at specified intervals (e.g., 40,000 - 60,000 km).
Fuel Filter Replacement:
Typically 20,000 - 40,000 km, or as indicated by the vehicle's warning system.
Fluid Specifications
Engine Oil:
API CJ-4 or CK-4 compliant synthetic or semi-synthetic diesel engine oil, SAE 15W-40 or 10W-40 (refer to manual for exact specification and viscosity grade).
Coolant:
Hino Super Long Life Coolant (SLLC) or equivalent (e.g., P-OAT), ethylene glycol-based, with appropriate anti-corrosion additives.
Transmission Fluid:
Refer to manual for specific manual or automatic transmission fluid type (e.g., GL-1, GL-4, GL-5 for manual gearboxes, or ATF for automatics).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (for hydraulic systems) or appropriate pneumatic fluid (for air brakes).
Known Issues
Dpf Clogging:
Potential for Diesel Particulate Filter (DPF) clogging in applications with frequent short trips or low operating temperatures, requiring active regeneration or manual cleaning.
Scr System Warnings:
Possible DEF injector or level sensor issues leading to system warnings or derating.
Egr Valve Issues:
Carbon buildup in the Exhaust Gas Recirculation (EGR) valve can lead to performance issues.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Hino Motors, Ltd. (a subsidiary of Toyota Group)
Model Evolution
700 Series Introduction:
The 700 Series represents Hino's heavy-duty truck range, evolved from previous heavy-duty models to meet modern demands for performance, efficiency, and safety.
Production
Manufacturing Locations:
Globally manufactured, including Japan, Thailand, and other international facilities.
๐Ÿ† Awards & Recognition
Recognitions
Industry Recognition:
Hino trucks are generally recognized for reliability, durability, and fuel efficiency within the heavy-duty commercial vehicle sector.
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