🏷️ Basic Information Identification Make: Husaberg Model: Likely a motorcycle model, given Husaberg's specialization. Year: 2004 Codes Vin Decoder Coverage: Not directly indicated, but a comprehensive service manual would typically provide VIN decoding basics for identification. 👋 Introduction Market Position Target Audience: Owners of 2004 Husaberg motorcycles performing DIY maintenance and repairs, as well as professional technicians seeking factory-level information. Competitive Analysis Advantage: Instant digital delivery, cost-effectiveness compared to physical manuals, print-only-what-you-need functionality, and a satisfaction guarantee. Key Features Features: Covers all essential service and repair procedures, detailed diagrams, technical specifications, troubleshooting guides, and is presented as the same information used by professionals. 📋 Manual Details Coverage Areas Primary Coverage: DIY repair, expert and technician use. Additional Coverage: Maintenance, troubleshooting, diagnostics, component repair, wiring diagrams. Tags Coverage: Repair, Workshop, Technical, Parts List, Diagrams, Wiring, Fix, Repairman, Garage, Guide, Instructions, Manual, Service, Spares, Catalogue. This indicates a very broad scope. Page Count Estimated Page Count: Variable, typical for a comprehensive motorcycle service manual for a single year model can range from 300-800+ pages, depending on complexity and detail. Manual Type Type: Service Repair Manual Language Language: Likely English, based on product description phrasing. Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (disassembly, assembly, tuning, troubleshooting), Fuel System (carburetion/injection, fuel pump, lines), Ignition System (spark plugs, coils, timing), Exhaust System. Chassis: Frame, Suspension (front forks, rear shock, linkages), Steering, Wheels, Tires, Brakes (hydraulic systems, pads, discs), Swingarm. Electrical: Wiring Diagrams, Lighting (headlight, taillight, signals), Battery, Charging System (alternator/stator, regulator/rectifier), Starter System, Instrumentation, Sensors. Bodywork And Controls: Body panels, seat, handlebars, levers, cables, footpegs, linkages. Procedures Included Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, valve clearance adjustments, lubrication points, brake fluid flushes. Repair And Rebuild: Engine overhaul (piston, rings, valves, seals), transmission rebuild, carburetor/injector cleaning and adjustment, fork seal replacement, brake caliper overhaul, electrical component testing and replacement. Troubleshooting And Diagnostics: Fault finding charts, symptom-based diagnosis, specific component testing procedures, diagnostic trouble codes (if applicable). Technical Adjustments: Carburetor jetting, ignition timing, suspension sag, chain slack, clutch free play. Technical Depth Depth: Comprehensive, covering from basic routine maintenance to in-depth engine and transmission rebuilds. Includes detailed exploded views and part diagrams. Diagnostic Tools: While specific diagnostic tools for this era are basic (multimeter, feeler gauges), the manual would guide their proper use for troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution for clarity of diagrams and text, suitable for printing specific pages. Binding Type Binding Type: Not applicable (digital download), but designed for convenient digital access and printing. Paper Type Paper Type: Not applicable (digital download), but quality is optimized for digital viewing and on-demand printing. Searchability Search Functionality: Likely searchable text within the PDF for quick information retrieval. Completeness Manual Completeness: Assumed to be a complete factory service manual or equivalent, covering all aspects of repair and maintenance. ⚙️ Engine Specifications Primary Engine Engine Type: Likely a single-cylinder, four-stroke, liquid-cooled engine, typical for Husaberg's off-road and enduro models of that era. Specific displacement and bore/stroke would vary by model (e.g., FE 450, FE 550, FC 450). Bore X Stroke: Varies by model. For example, a 2004 FE 450 might have dimensions around 95mm x 63.4mm. Displacement: Varies by model (e.g., 450cc, 550cc). Needs specific model identification. Performance Horsepower: Varies by model and tuning, typically in the range of 45-60+ HP for 450-550cc models. Torque: Varies by model, generally strong mid-range torque. Specific values require model identification. Fuel System Fuel Delivery: Likely Keihin or Mikuni carburetors for most models of this era. Some high-performance variants might have fuel injection, though less common for 2004 models. Carburetor Size: Commonly 36mm to 41mm Keihin FCR or similar. Fuel Type: Unleaded gasoline, Octane rating recommendation typically 91-95 RON. Ignition System Ignition Type: Digital CDI (Capacitor Discharge Ignition). Cooling System Cooling Type: Liquid-cooled, with radiator and fan. 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed or 6-speed sequential manual gearbox. Optional Optional Transmissions: Not applicable for this era of Husaberg motorcycles; manual transmission was standard. Features Clutch Type: Hydraulically actuated wet multi-plate clutch. Gear Ratios: Specific gear ratios would be detailed within the manual, varying by model and intended use (e.g., enduro vs. motocross). Transmission Fluid: Typically shared engine oil and transmission fluid. Manual would specify the recommended grade and capacity (e.g., SAE 10W-40, API SG or higher). Final Drive: Chain drive. 📐 Dimensions Exterior Length: Varies by model, typical for enduro motorcycles. Width: Varies by model, typical for enduro motorcycles. Height: Varies by model, typical for enduro motorcycles. Weights Dry Weight: Varies by model, typically around 105-115 kg (231-254 lbs) for 450-550cc models. Wet Weight: Adds approximately 5-10 kg (11-22 lbs) for fluids. Fuel Capacity: Varies by model, typically around 7-10 liters (1.8-2.6 gallons). 🛡️ Safety Features Ratings Safety Ratings: Motorcycles of this...
Likely a motorcycle model, given Husaberg's specialization.
Year:
2004
Codes
Vin Decoder Coverage:
Not directly indicated, but a comprehensive service manual would typically provide VIN decoding basics for identification.
👋 Introduction
Market Position
Target Audience:
Owners of 2004 Husaberg motorcycles performing DIY maintenance and repairs, as well as professional technicians seeking factory-level information.
Competitive Analysis
Advantage:
Instant digital delivery, cost-effectiveness compared to physical manuals, print-only-what-you-need functionality, and a satisfaction guarantee.
Key Features
Features:
Covers all essential service and repair procedures, detailed diagrams, technical specifications, troubleshooting guides, and is presented as the same information used by professionals.
Repair, Workshop, Technical, Parts List, Diagrams, Wiring, Fix, Repairman, Garage, Guide, Instructions, Manual, Service, Spares, Catalogue. This indicates a very broad scope.
Page Count
Estimated Page Count:
Variable, typical for a comprehensive motorcycle service manual for a single year model can range from 300-800+ pages, depending on complexity and detail.
Manual Type
Type:
Service Repair Manual
Language
Language:
Likely English, based on product description phrasing.
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (disassembly, assembly, tuning, troubleshooting), Fuel System (carburetion/injection, fuel pump, lines), Ignition System (spark plugs, coils, timing), Exhaust System.
Comprehensive, covering from basic routine maintenance to in-depth engine and transmission rebuilds. Includes detailed exploded views and part diagrams.
Diagnostic Tools:
While specific diagnostic tools for this era are basic (multimeter, feeler gauges), the manual would guide their proper use for troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution for clarity of diagrams and text, suitable for printing specific pages.
Binding Type
Binding Type:
Not applicable (digital download), but designed for convenient digital access and printing.
Paper Type
Paper Type:
Not applicable (digital download), but quality is optimized for digital viewing and on-demand printing.
Searchability
Search Functionality:
Likely searchable text within the PDF for quick information retrieval.
Completeness
Manual Completeness:
Assumed to be a complete factory service manual or equivalent, covering all aspects of repair and maintenance.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a single-cylinder, four-stroke, liquid-cooled engine, typical for Husaberg's off-road and enduro models of that era. Specific displacement and bore/stroke would vary by model (e.g., FE 450, FE 550, FC 450).
Bore X Stroke:
Varies by model. For example, a 2004 FE 450 might have dimensions around 95mm x 63.4mm.
Displacement:
Varies by model (e.g., 450cc, 550cc). Needs specific model identification.
Performance
Horsepower:
Varies by model and tuning, typically in the range of 45-60+ HP for 450-550cc models.
Torque:
Varies by model, generally strong mid-range torque. Specific values require model identification.
Fuel System
Fuel Delivery:
Likely Keihin or Mikuni carburetors for most models of this era. Some high-performance variants might have fuel injection, though less common for 2004 models.
Carburetor Size:
Commonly 36mm to 41mm Keihin FCR or similar.
Fuel Type:
Unleaded gasoline, Octane rating recommendation typically 91-95 RON.
Ignition System
Ignition Type:
Digital CDI (Capacitor Discharge Ignition).
Cooling System
Cooling Type:
Liquid-cooled, with radiator and fan.
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed or 6-speed sequential manual gearbox.
Optional
Optional Transmissions:
Not applicable for this era of Husaberg motorcycles; manual transmission was standard.
Features
Clutch Type:
Hydraulically actuated wet multi-plate clutch.
Gear Ratios:
Specific gear ratios would be detailed within the manual, varying by model and intended use (e.g., enduro vs. motocross).
Transmission Fluid:
Typically shared engine oil and transmission fluid. Manual would specify the recommended grade and capacity (e.g., SAE 10W-40, API SG or higher).
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Length:
Varies by model, typical for enduro motorcycles.
Width:
Varies by model, typical for enduro motorcycles.
Height:
Varies by model, typical for enduro motorcycles.
Weights
Dry Weight:
Varies by model, typically around 105-115 kg (231-254 lbs) for 450-550cc models.
Wet Weight:
Adds approximately 5-10 kg (11-22 lbs) for fluids.
Fuel Capacity:
Varies by model, typically around 7-10 liters (1.8-2.6 gallons).
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles of this era are not typically assigned standardized crash safety ratings like cars (e.g., NHTSA, Euro NCAP). Safety relies on design and rider skill.
Active Features
Active Safety:
Effective hydraulic disc brakes (front and rear), responsive suspension, and rider-assistive ergonomics.
Braking System Front:
Hydraulic disc brake, typically with a dual-piston caliper.
Braking System Rear:
Hydraulic disc brake, typically with a single-piston caliper.
Passive Features
Passive Safety:
Robust frame construction, protective bodywork, and handlebars designed to absorb impact.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable. Motorcycles of this era do not feature infotainment systems.
Driver Assistance
Driver Assistance Features:
Not applicable. Motorcycles rely on rider input and do not have electronic driver assistance systems like cars.
Connectivity
Connectivity Features:
Not applicable. Motorcycles of this era lack connectivity features.
Instrumentation
Instrument Cluster:
Basic analog or digital instrument cluster typically including speedometer, odometer, trip meter, engine temperature gauge (or warning light), and indicator lights for turn signals, high beam, and neutral.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15-20 engine operating hours or every 1,500-2,000 km (900-1200 miles), depending on riding conditions. Manual will specify.
Air Filter Cleaning:
Recommended every 5-10 engine operating hours, or more frequently in dusty conditions.
Spark Plug Replacement:
Typically every 20-40 engine operating hours or annually, depending on usage.
Valve Clearance Check:
Every 20-30 engine operating hours, or as per manual recommendations.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40, API SG, SH, or SJ classification, often a high-quality synthetic blend or full synthetic motorcycle-specific oil.
Coolant Type:
Ethylene glycol-based coolant, mixed with distilled water at a 50/50 ratio. Manual will specify specific additive packages.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals, swingarm bushings, and chain/sprockets are common wear items on off-road motorcycles.
Electrical Gremlins:
As with many older motorcycles, some intermittent electrical connections or issues with regulators/rectifiers could occur, requiring diagnostic attention.
Carburetor Issues:
Carburetor jetting can be sensitive to altitude and temperature; maintaining clean jets and correct float bowl levels is crucial.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husaberg was a Swedish motorcycle manufacturer founded in 1988, specializing in off-road and enduro motorcycles. It was known for its high-performance, purpose-built machines.
Model Evolution
2004 Context:
The 2004 models represented a refinement of their existing range, likely featuring updates in suspension, engine tuning, and chassis components. Husaberg was acquired by KTM in 1995, so there would have been integration of KTM technology and components.
Production
Manufacturing Location:
Initially Sweden, later manufacturing was integrated with KTM in Austria.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
Husaberg motorcycles were often recognized within the off-road and enduro racing communities for their performance and handling capabilities. Specific awards for the 2004 models would depend on racing results and industry reviews of that year.