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2007 Husky HUSQVARNA CR WR 250 Workshop Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Husqvarna Model: CR WR 250 Year: 2007 Codes Engine Code: Not Specified (Two-Stroke) ๐Ÿ‘‹ Introduction Market Position Target Audience: Owners of the 2007 Husqvarna CR WR 250 seeking to perform maintenance, diagnostics, and repairs themselves or gain a deeper understanding of the machine. Competitors: Other 250cc two-stroke motocross and enduro bikes of the era from brands like KTM, Yamaha, Suzuki, Honda, and Kawasaki. Key Features Diagnostic Empowerment: Enables users to diagnose issues independently, potentially saving costs on professional labor and avoiding misdiagnosis. Parts Locator: Facilitates identification of specific parts for ordering and replacement. Preventative Maintenance: Provides guidance on preventative maintenance to extend the life and performance of the motorcycle. Digital Accessibility: Instant download and multi-device compatibility (PC, Mac, iPad) offers convenience and immediate access. ๐Ÿ“‹ Manual Details Coverage Areas Engine: Complete overhaul, tuning, lubrication, cooling system, fuel system, exhaust system Transmission: Clutch operation, gear shifting mechanism, gearbox overhaul, lubrication Chassis: Frame, suspension (front and rear), steering, wheels, tires, brakes (hydraulic disc front and rear) Electrical: Ignition system, lighting, wiring diagrams, battery, charging system (if applicable, typically kickstart) Bodywork: Plastics, seat, handlebars, footpegs, tank removal and installation Troubleshooting: Diagnostic procedures for common starting, running, and performance issues Page Count Estimated Pages: Variable (typically 200-400 for a complete workshop manual) Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, repair, and reassembly of all internal components including piston, cylinder, crankshaft, connecting rod, and bearings. Engine Fuel And Ignition: Carburetor tuning and rebuilding (e.g., Keihin PWK series), jetting specifications, ignition timing, spark plug selection and gap. Cooling System: Radiator, hoses, thermostat (if applicable, though less common on 2-strokes of this era), coolant type and capacity. Transmission And Drivetrain: Gearbox ratios, clutch assembly (plates, springs, basket), chain and sprocket maintenance and replacement, kickstart mechanism. Suspension And Steering: Front fork (WP suspension common) disassembly, seal replacement, oil type and level, rear shock absorber servicing, linkage bearings, steering head bearings. Braking System: Front and rear hydraulic brake system maintenance, caliper disassembly, piston replacement, brake fluid type and bleeding procedures, rotor inspection. Electrical System: Wiring diagrams for lighting, ignition, kill switch, and any accessories. Component testing procedures. Procedures Included Routine Maintenance: Air filter cleaning/replacement, spark plug check, chain adjustment and lubrication, general inspection of fasteners and cables. Engine Rebuilds: Top-end rebuild (piston and rings), bottom-end rebuild (crankshaft, bearings), cylinder porting inspection. Suspension Servicing: Fork seal replacement, fork oil changes, rear shock absorber service, linkage maintenance. Brake Maintenance: Brake pad replacement, brake fluid flush and bleed, caliper seal replacement. Carburetor Adjustment And Rebuild: Step-by-step instructions for disassembly, cleaning, reassembly, and adjustment of the carburetor for various conditions. Electrical Diagnostics: Testing ignition coil, stator, CDI unit, and wiring harness continuity. Troubleshooting Guides: Flowcharts and symptom-based diagnostics for common issues like hard starting, poor running, or power loss. Technical Depth Diagnostic Capabilities: Detailed diagnostic procedures for identifying and resolving mechanical, electrical, and fuel system faults. Repair Procedures: Comprehensive instructions for all major repairs, from routine maintenance to full engine and suspension overhauls. Specifications And Tolerances: Precise measurements for critical engine components (bore, stroke, piston clearance), bearing tolerances, torque specifications for all fasteners. Wiring Diagrams: Clear and detailed wiring diagrams for all electrical components. Parts Identification: Illustrations and part numbers for identifying and ordering replacement components. ๐Ÿ“Š Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely searchable text for quick information retrieval (depending on PDF creation). Print Quality Print Readability: Designed for clear printing of text and diagrams, allowing users to print only necessary pages. Binding Type Digital Binding: N/A (Digital Download) Paper Type Physical Paper Type: N/A (Digital Download, user prints on their preferred paper) โš™๏ธ Engine Specifications Primary Engine Engine Type: Two-stroke, Liquid-cooled Displacement: Approximately 249 cc Bore X Stroke: Typically around 66.4 mm x 72 mm (specifics may vary slightly) Carburetor Type: Keihin PWK 38mm (common for this model and era) Ignition System: Digital CDI (Capacitor Discharge Ignition) Performance Horsepower: Estimated 45-50 HP (depending on specific tuning and CR vs WR variant) Torque: Not explicitly provided but characteristic of a powerful 250cc two-stroke. Fuel System Fuel Type: Unleaded gasoline with proper two-stroke oil pre-mix (typically 32:1 or 40:1, consult manual for exact ratio). Oil Delivery: Premix in fuel tank or separate oil injection system (premix is more common for this model). ๐Ÿ”ง Transmission Standard Gearbox: 6-speed constant mesh Features Clutch Type: Hydraulically actuated, wet multi-plate Final Drive: Chain drive ๐Ÿ“ Dimensions Exterior Wheelbase: Approx. 1470 mm (57.9 inches) - approximate for CR WR 250 Weights Dry Weight: Approx. 103-105 kg (227-231 lbs) - approximate for CR WR 250 Fuel Tank Capacity: Approx. 9.5 liters (2.5 gallons) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Safety Ratings: N/A (Off-road motorcycle, not subject to standard...
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2007 Husky HUSQVARNA CR WR 250 Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Husqvarna
Model:
CR WR 250
Year:
2007
Codes
Engine Code:
Not Specified (Two-Stroke)
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
Owners of the 2007 Husqvarna CR WR 250 seeking to perform maintenance, diagnostics, and repairs themselves or gain a deeper understanding of the machine.
Competitors:
Other 250cc two-stroke motocross and enduro bikes of the era from brands like KTM, Yamaha, Suzuki, Honda, and Kawasaki.
Key Features
Diagnostic Empowerment:
Enables users to diagnose issues independently, potentially saving costs on professional labor and avoiding misdiagnosis.
Parts Locator:
Facilitates identification of specific parts for ordering and replacement.
Preventative Maintenance:
Provides guidance on preventative maintenance to extend the life and performance of the motorcycle.
Digital Accessibility:
Instant download and multi-device compatibility (PC, Mac, iPad) offers convenience and immediate access.
๐Ÿ“‹ Manual Details
Coverage Areas
Engine:
Complete overhaul, tuning, lubrication, cooling system, fuel system, exhaust system
Transmission:
Clutch operation, gear shifting mechanism, gearbox overhaul, lubrication
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, brakes (hydraulic disc front and rear)
Electrical:
Ignition system, lighting, wiring diagrams, battery, charging system (if applicable, typically kickstart)
Bodywork:
Plastics, seat, handlebars, footpegs, tank removal and installation
Troubleshooting:
Diagnostic procedures for common starting, running, and performance issues
Page Count
Estimated Pages:
Variable (typically 200-400 for a complete workshop manual)
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, repair, and reassembly of all internal components including piston, cylinder, crankshaft, connecting rod, and bearings.
Engine Fuel And Ignition:
Carburetor tuning and rebuilding (e.g., Keihin PWK series), jetting specifications, ignition timing, spark plug selection and gap.
Cooling System:
Radiator, hoses, thermostat (if applicable, though less common on 2-strokes of this era), coolant type and capacity.
Transmission And Drivetrain:
Gearbox ratios, clutch assembly (plates, springs, basket), chain and sprocket maintenance and replacement, kickstart mechanism.
Suspension And Steering:
Front fork (WP suspension common) disassembly, seal replacement, oil type and level, rear shock absorber servicing, linkage bearings, steering head bearings.
Braking System:
Front and rear hydraulic brake system maintenance, caliper disassembly, piston replacement, brake fluid type and bleeding procedures, rotor inspection.
Electrical System:
Wiring diagrams for lighting, ignition, kill switch, and any accessories. Component testing procedures.
Procedures Included
Routine Maintenance:
Air filter cleaning/replacement, spark plug check, chain adjustment and lubrication, general inspection of fasteners and cables.
Engine Rebuilds:
Top-end rebuild (piston and rings), bottom-end rebuild (crankshaft, bearings), cylinder porting inspection.
Suspension Servicing:
Fork seal replacement, fork oil changes, rear shock absorber service, linkage maintenance.
Brake Maintenance:
Brake pad replacement, brake fluid flush and bleed, caliper seal replacement.
Carburetor Adjustment And Rebuild:
Step-by-step instructions for disassembly, cleaning, reassembly, and adjustment of the carburetor for various conditions.
Electrical Diagnostics:
Testing ignition coil, stator, CDI unit, and wiring harness continuity.
Troubleshooting Guides:
Flowcharts and symptom-based diagnostics for common issues like hard starting, poor running, or power loss.
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures for identifying and resolving mechanical, electrical, and fuel system faults.
Repair Procedures:
Comprehensive instructions for all major repairs, from routine maintenance to full engine and suspension overhauls.
Specifications And Tolerances:
Precise measurements for critical engine components (bore, stroke, piston clearance), bearing tolerances, torque specifications for all fasteners.
Wiring Diagrams:
Clear and detailed wiring diagrams for all electrical components.
Parts Identification:
Illustrations and part numbers for identifying and ordering replacement components.
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text for quick information retrieval (depending on PDF creation).
Print Quality
Print Readability:
Designed for clear printing of text and diagrams, allowing users to print only necessary pages.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Physical Paper Type:
N/A (Digital Download, user prints on their preferred paper)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, Liquid-cooled
Displacement:
Approximately 249 cc
Bore X Stroke:
Typically around 66.4 mm x 72 mm (specifics may vary slightly)
Carburetor Type:
Keihin PWK 38mm (common for this model and era)
Ignition System:
Digital CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Estimated 45-50 HP (depending on specific tuning and CR vs WR variant)
Torque:
Not explicitly provided but characteristic of a powerful 250cc two-stroke.
Fuel System
Fuel Type:
Unleaded gasoline with proper two-stroke oil pre-mix (typically 32:1 or 40:1, consult manual for exact ratio).
Oil Delivery:
Premix in fuel tank or separate oil injection system (premix is more common for this model).
๐Ÿ”ง Transmission
Standard
Gearbox:
6-speed constant mesh
Features
Clutch Type:
Hydraulically actuated, wet multi-plate
Final Drive:
Chain drive
๐Ÿ“ Dimensions
Exterior
Wheelbase:
Approx. 1470 mm (57.9 inches) - approximate for CR WR 250
Weights
Dry Weight:
Approx. 103-105 kg (227-231 lbs) - approximate for CR WR 250
Fuel Tank Capacity:
Approx. 9.5 liters (2.5 gallons)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Safety Ratings:
N/A (Off-road motorcycle, not subject to standard road vehicle crash testing).
Active Features
Braking System:
Powerful hydraulic disc brakes front and rear for effective stopping power.
Passive Features
Chassis Design:
Sturdy frame and suspension components designed for off-road conditions.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
N/A (Pure performance off-road motorcycle, no infotainment features).
Driver Assistance
Electronic Aids:
N/A (No electronic rider aids such as traction control or ABS).
Connectivity
Connectivity Features:
N/A (No connectivity features).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Frequency:
Gearbox oil: Every 15-20 hours of riding or annually. Premix ratio: As per manual, critical for engine longevity.
Air Filter Cleaning:
After every few rides or in dusty conditions, depending on severity.
Top End Rebuild:
Piston and rings typically every 40-60 hours of hard use; cylinder inspection for wear.
Fluid Specifications
Gearbox Oil:
API GL-4 or GL-5, SAE 10W-40 or 80W-90 motorcycle-specific transmission oil (consult manual for exact viscosity and type).
Brake Fluid:
DOT 4 or DOT 5.1 (ensure compatibility with hydraulic system).
Fork Oil:
Specific fork oil weight and level, typically SAE 5W or 10W (refer to manual for precise specification and quantity).
Known Issues
Carburetor Fouling:
Can occur with improper fuel mix or dirty air filter, leading to poor running.
Clutch Wear:
Clutch plates can wear over time, especially with aggressive riding, leading to slipping.
Suspension Leaks:
Fork seals and shock seals can degrade, leading to oil leaks and reduced performance.
Cooling System Maintenance:
Ensuring coolant levels are correct and radiators are clean is crucial for preventing overheating.
๐Ÿ“š Vehicle History
Brand Heritage
Husqvarna Legacy:
Husqvarna has a long and storied history in motorcycle racing, particularly in motocross and enduro, dating back to the early 20th century. Known for its Swedish engineering and off-road prowess.
Model Evolution
Cr Wr Lineage:
The CR (Competition Racing) and WR (World Race) lines represent Husqvarna's dedicated motocross and enduro offerings, respectively. The 250cc two-stroke models are renowned for their performance and agility.
Production
Production Era:
The 2007 model falls within a period where Husqvarna was actively competing and developing its two-stroke technology.
๐Ÿ† Awards & Recognition
Recognitions
Racing Success:
Husqvarna motorcycles, including models from this era, have a strong history of success in national and international off-road racing championships.
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