The SM400R, produced for the 2007 and 2008 model years, represents a robust offering in the Supermoto segment. Building on a rich heritage in off-road competition, this motorcycle is engineered for agility and performance, appealing to enthusiasts and professionals alike. Its design emphasizes a powerful single-cylinder, four-stroke engine, typically around 400cc, delivering an estimated 40-45 horsepower. The SM400R is built to handle a variety of riding conditions, combining road-legal capabilities with the spirit of off-road riding, making it a distinctive choice for riders seeking a dynamic and engaging experience. This comprehensive workshop service repair manual is designed to be an indispensable resource for maintaining and repairing the 2007-2008 SM400R. It covers all models, engines, trims, and transmission types, providing detailed information on general procedures, fuel and cooling systems, engine components, clutch, lubrication, powertrain, brakes, suspension, steering, frame, and electrical systems. The manual includes step-by-step instructions for service, maintenance, troubleshooting, disassembly, assembly, and diagnostics, along with critical technical specifications, torque values, wiring diagrams, and identification of special tools. This professional-level guide empowers owners and technicians to perform a wide range of tasks, ensuring optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Husqvarna Model: SM400R Year: 2007, 2008 Generation Model Generation: First Generation (2005-2009) Codes Engine Code: Likely derived from the 400cc class engines used in Husqvarna's Supermoto line, specific code not provided but related to 400cc single-cylinder. 👋 Introduction Market Position Market Position: High-performance Supermoto for enthusiasts and professional mechanics seeking detailed maintenance and repair information. Target Audience: Husqvarna SM400R owners, independent repair shops, DIY mechanics. Competitive Analysis Competitive Analysis: Competes with other European Supermoto manufacturers. The SM400R emphasizes agility and power for road-legal off-road riding. Key Features Key Features: The manual provides factory-level detail, enabling owners to perform a wide range of maintenance and repair tasks, saving significant costs. 📋 Manual Details Coverage Areas Coverage Areas: All Models, Engines, Trim, and Transmission Types for 2007-2008 Husqvarna SM400R. Page Count Page Count: Hundreds of pages (specific count not provided, but described as comprehensive). Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip (or equivalent decompression software) Compatibility Operating System Compatibility: Compatible with All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Systems Covered: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix. Frame And Chassis: Includes inspection, maintenance, and repair procedures for the motorcycle's frame, subframe, and related components. Wheel And Tire Service: Covers wheel removal and installation, tire mounting and balancing, spoke tension checks, and wheel bearing maintenance. Brake System Overhaul: Details disassembly, inspection, repair, and bleeding procedures for both front and rear brake systems, including master cylinders, calipers, and lines. Suspension System Maintenance: Provides instructions for fork seal replacement, rear shock absorber service, spring adjustments, and general suspension tuning. Steering Head Service: Covers inspection, adjustment, and replacement of steering head bearings. Electrical System Diagnostics: Includes detailed wiring diagrams, troubleshooting guides for common electrical faults, component testing procedures, and lighting system service. Procedures Included Procedures Included: Service, Maintenance, Troubleshooting, Repair, Disassembly, Assembly, Cleaning, Reinstalling, Diagnostics, Wiring Diagram interpretation. Engine Rebuild: Comprehensive steps for complete engine disassembly, cleaning, inspection, and reassembly, including piston, connecting rod, and crankshaft service. Transmission Repair: Detailed procedures for gearbox disassembly, inspection of gears and shift forks, and reassembly. Clutch Adjustment And Replacement: Instructions for clutch lever free play adjustment, clutch cable replacement, and clutch plate replacement. Fuel System Cleaning And Rebuilding: Procedures for carburetor cleaning, jetting adjustments, float bowl service, and fuel filter replacement. Cooling System Flushing And Repair: Guidance on coolant replacement, radiator inspection, hose replacement, and water pump service. Technical Depth Technical Depth: Professional technician level, detailed diagrams, specific repair procedures, critical specifications, troubleshooting guidance. Diagnostic Charts: Troubleshooting charts that correlate symptoms with potential causes and corrective actions. Torque Specifications: Precise torque values for all fasteners to ensure correct assembly and prevent component damage. Special Tools Required: Identification of specific tools and equipment needed for particular repair procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable, Zoom IN/OUT capabilities. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke. Displacement: Approximately 400cc (specific exact cc may vary based on internal Husqvarna designations, typically around 398-400cc for this class). Performance Horsepower Estimate: Estimated 40-45 HP (typical for this displacement and performance-oriented Supermoto). Fuel System Fuel Delivery: Likely Carburetor-fed, potentially with electronic fuel injection on later or specific variants. Manual will detail specific system. Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: Manual Gear Count: Likely 5 or 6-speed (specific count detailed in...