🏷️ Basic Information Identification Make: Husqvarna Model: SM610 / TE610 (I.E.) Model Variant: Supermoto (SM) / Enduro (TE) Years Covered: 2007, 2008 Codes Chassis Codes: Likely H08-SM610, H08-TE610 (common Husqvarna internal designations for the period) Engine Codes: DOHC 4-valve, likely variant of the Rotax 4-stroke single-cylinder engine platform used by Husqvarna at the time 👋 Introduction Market Position Category: Dual-sport / Supermoto Motorcycles Target Audience: Owners, mechanics, and enthusiasts seeking in-depth knowledge for maintenance, repair, and customization of Husqvarna SM610 and TE610 models. Competitive Analysis Key Competitors: KTM EXC/SMC series, Yamaha WR/XT series, Honda XR/CRF series, Suzuki DRZ/RM-Z series, Kawasaki KLR/KLX series. Key Features Manual Value Proposition: Provides comprehensive, expert-level guidance essential for maintaining the performance and longevity of these versatile motorcycles, covering both on-road (SM) and off-road (TE) applications. Model Appeal: Known for their potent single-cylinder engines, agile handling, and premium components, catering to riders who demand performance and versatility. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Component Repair, Overhaul, Electrical Systems, Chassis, Bodywork Page Count Estimated Page Count: 400-600 pages (typical for a comprehensive workshop manual of this era) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly/reassembly, cylinder head, valves, camshafts, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel injection system (I.E.), ignition system, exhaust system, starting system. Transmission Systems: Clutch operation and maintenance, gearbox disassembly/reassembly, gear selection mechanism, final drive (chain and sprockets). Chassis Systems: Frame inspection and repair, front suspension (forks, triple clamps), rear suspension (shock absorber, linkage, swingarm), steering system (bearings, headstock). Braking Systems: Front and rear brake systems (calipers, master cylinders, hoses, discs), hydraulic system bleeding, brake pad replacement. Electrical Systems: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting system, ignition system, starter motor, instrument cluster, fuel injection ECU, sensors. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, idle control, emissions control systems (if applicable). Bodywork And Trim: Fairings, fenders, seat, fuel tank cover, graphics, minor body panel repair. Procedures Included Maintenance Procedures: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, chain adjustment and lubrication, valve clearance checks, brake fluid changes, coolant flush and replacement, tire pressure checks. Troubleshooting Guides: Diagnostic charts for common symptoms, electrical system fault finding, engine performance issues, starting problems. Repair Procedures: Component overhaul (e.g., engine rebuild, gearbox repair, suspension rebuild), part replacement (e.g., clutch, bearings, seals), minor and major electrical component repair. Assembly Disassembly: Detailed step-by-step instructions for removing and installing all major and minor components. Technical Depth Diagnostic Capability: Advanced diagnostic procedures, including sensor data interpretation, troubleshooting logic, and component testing using appropriate tools. Rebuild Scope: Full engine, transmission, and suspension rebuild procedures, including torque specifications, clearances, and assembly sequences. Electrical Diagrams: Comprehensive wiring diagrams with component identification and color coding. 📊 Manual Specifications File Format File Format Details: Optimized PDF for digital viewing and printing, often with searchable text for quick information retrieval. Print Quality Resolution: High-resolution images, diagrams, and text for clear readability. Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, Liquid-Cooled, DOHC, 4 Valves Bore X Stroke: Approximately 98 mm x 76.2 mm (typical for this displacement range and platform) Displacement: 576.1 cc (commonly cited for the 610cc class) Compression Ratio: Typically around 12.0:1 to 13.0:1 Performance Horsepower: Approx. 50-55 HP (Varies slightly by market and tuning) Torque: Approx. 55-60 Nm (Varies slightly by market and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (I.E.) Throttle Body Size: Typically 42mm or 45mm Keihin FCR or similar EFI throttle body Fuel Type Recommendation: Unleaded gasoline, minimum 95 RON (Research Octane Number) Ignition System Ignition Type: Digital Electronic Ignition Lubrication System Oil Capacity With Filter: Approximately 1.6 - 1.8 Liters Recommended Oil Viscosity: SAE 10W-40 or 15W-50 (API SG or higher, JASO MA) Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motorex M3.0 or equivalent) Coolant Capacity: Approximately 0.8 - 1.0 Liters 🔧 Transmission Standard Transmission Type: 6-speed Manual Clutch Type: Wet Multi-plate Clutch, hydraulically operated Features Final Drive: O-ring sealed chain Gearbox Oil Capacity: Separate oil for engine lubrication, no separate gearbox oil fill. 📐 Dimensions Exterior Length: Varies between SM and TE models, but typically around 2200 mm Width: Varies, approx. 800-900 mm (excluding mirrors) Height: Varies, approx. 1250-1350 mm (to top of handlebars) Wheelbase: Approximately 1460-1490 mm Ground Clearance: TE model: Approx. 300-340 mm; SM model: Approx. 220-250 mm Weights Dry Weight: Approximately 135-145 kg (Varies between SM and TE models) Curb Weight: Approximately 150-160 kg (with fluids, varies) Fuel Tank Capacity: Approximately 8-10 Liters Wheels Tires Front Wheel Size Sm: 17 inch Rear Wheel Size Sm: 17 inch...