Husqvarna SMR 511 2011 2012 Workshop Service Manual
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๐ท๏ธ Basic Information Identification Make: Husqvarna Model: SMR 511 Year: 2011, 2012 Vehicle Type: Supermoto Motorcycle Codes Chassis Code: SM 511 ๐ Introduction Market Position Category: Performance off-road/street-legal motorcycle. Segment: Supermoto. Competitive Analysis Competitors: KTM 690 SMC R, Ducati Hypermotard, Aprilia Dorsoduro. Key Features Design Philosophy: Street-focused performance derived from Husqvarna's off-road heritage. Purpose: Designed for agile handling, spirited riding on paved surfaces with off-road inspired aesthetics. ๐ Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Printable: Yes Page Count Estimated Page Count: Refer to manual for exact count, typically 300-500 pages for this type of comprehensive manual. ๐ Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, timing, fuel injection, lubrication, cooling. Transmission: Disassembly, assembly, gear inspection, clutch operation, maintenance. Fuel System: Fuel injection system diagnostics, components, pressure testing, pump and injector service. Ignition System: Ignition coil testing, spark plug specifications, ECU diagnostics, timing adjustments. Lubrication System: Oil pump service, oil filter replacement, oil pressure testing, fluid specifications. Exhaust System: Component identification, inspection, and potential repair guidance. Electrical System: Wiring diagrams, component testing, battery maintenance, lighting systems, starter and charging systems. Body And Frame: Panel removal and installation, fairing components, seat assembly, frame inspection. Suspension: Front fork service (seals, oil, springs), rear shock absorber overhaul, adjustment procedures. Brakes: Brake caliper service, pad replacement, fluid bleeding, master cylinder overhaul, disc inspection. Wheels And Tires: Tire pressure recommendations, wheel bearing inspection, rim specifications. Procedures Included Maintenance: Routine service, oil changes, filter replacements, chain adjustments, brake checks. Tune Ups: Engine tuning, idle speed adjustment, ignition timing checks, fuel system adjustments. Removal And Installation: Detailed instructions for removing and installing all major components and sub-assemblies. Disassembly And Assembly: Step-by-step procedures for complete engine and transmission breakdown and reassembly. Troubleshooting: Diagnostic procedures for common faults and problems across all systems. Wiring Diagrams: Comprehensive electrical schematics for clear understanding of system connections. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance and tune-ups to full engine and transmission overhauls. Target Audience: Professional technicians and experienced DIY mechanics familiar with general automotive practices. Manual Purpose Goal: To enable users to perform comprehensive repairs and maintenance, aiming for dealer-level quality service. Manual Value Benefit: Cost savings by performing DIY maintenance and repairs, increased understanding of vehicle systems. ๐ Manual Specifications File Format Type: PDF Delivery: Electronic Delivery via Email Searchability: Assumed to be text-searchable, common for professionally produced PDFs. Print Quality Resolution: High resolution suitable for printing detailed diagrams and text. Binding Type Physical Binding: Not Applicable (Digital Product) Paper Type Physical Paper: Not Applicable (Digital Product) โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder. Displacement: 510.8 cc (approx.) Bore X Stroke: 98 mm x 71.5 mm (typical for this engine family) Cooling System: Liquid-cooled. Valve Train: DOHC, 4 valves. Performance Horsepower: Approximately 50-55 hp (subject to specific tune and regulations). Torque: Approximately 50-55 Nm (subject to specific tune and regulations). Fuel System Injection System: Electronic Fuel Injection (EFI), likely Keihin or Mikuni. Fuel Type: Unleaded gasoline (95 RON or higher recommended). ๐ง Transmission Standard Type: 6-speed sequential manual transmission. Clutch: Wet, multi-plate clutch. Features Gear Ratios: Specific ratios detailed within the manual. Final Drive: Chain drive. ๐ Dimensions Exterior Length: Refer to manual for exact dimensions. Width: Refer to manual for exact dimensions. Height: Refer to manual for exact dimensions. Weights Dry Weight: Approx. 138 kg (without fluids). Wet Weight: Approx. 145-150 kg (with all fluids). ๐ก๏ธ Safety Features Ratings Crash Test Results: Not Applicable (motorcycle). Active Features ABS: Optional/Market Dependent (check specific model for ABS availability). Passive Features Lighting: Headlight, tail light, brake lights, turn signals. ๐ก Technology Features Infotainment Display: Digital LCD instrument cluster with basic information (speed, RPM, fuel level, trip meter). Driver Assistance ABS: Optional ABS system available on certain models. Connectivity Smartphone Integration: None. ๐ง Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 km or annually, refer to manual for precise interval. Air Filter Cleaning: Every 5,000 km or as needed based on conditions. Spark Plug Replacement: Refer to manual, typically around 10,000-15,000 km. Fluid Specifications Engine Oil Type: Semi-synthetic or fully synthetic SAE 10W-50 or 15W-50 motorcycle oil meeting JASO MA/MA2 standards. Coolant Type: Ethylene glycol-based coolant, mixed 50/50 with distilled water. Brake Fluid Type: DOT 4 or DOT 5.1 brake fluid. Known Issues Common Complaints: Potential for stator issues, fuel pump reliability, clutch judder on some units, early model EFI mapping refinements. Preventative Maintenance: Regular chain lubrication and adjustment, coolant system flushing, timely valve clearance checks are crucial. ๐ Vehicle History Brand Heritage Manufacturer Origin: Swedish (originally), later acquired by KTM. Model Evolution Development: The SMR series is derived from Husqvarna's successful off-road motocross and enduro platforms, adapted for street use. Production Manufacturing Location: Italy (under BMW ownership at...