HUSQVARNA TC 250 450 510 Workshop Repair Manual Download All 2006-2007 ModelS COVERED PDF
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๐ท๏ธ Basic Information Identification Make: Husqvarna Model: TC Model Variant: TC 250, TC 450, TC 510 Year: 2006, 2007 Vehicle Type: Motocross Motorcycle ๐ Introduction Market Position Segment: Performance Motocross Motorcycles Competitive Analysis Key Competitors: KTM EXC series, Yamaha YZ series, Suzuki RM-Z series, Honda CRF series, Kawasaki KX series Key Features Manual Selling Points: Instant Download, Exploded Views, Diagrams, Step-by-Step Instructions, Comprehensive Coverage, PC/Mac Compatible Vehicle Selling Points: Powerful 4-stroke engines, capable suspension, competitive chassis for motocross racing. ๐ Manual Details Coverage Areas General Coverage: All 2006-2007 Husqvarna TC 250, TC 450, TC 510 Models Page Count Estimated Page Count: N/A (Digital Download) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Disassembly, Reassembly, Tuning, Troubleshooting Fuel System: Carburetor Specifications, Cleaning, Adjustment, Fuel Pump (if applicable), Fuel Lines Ignition System: Ignition Timing, Spark Plug Specifications, Coil and CDI Unit Diagnostics Cooling System: Radiator, Hoses, Coolant Specifications, Water Pump Maintenance Transmission: Gearbox Disassembly, Reassembly, Clutch Service, Oil Specifications Suspension: Front Fork Service (Seals, Oil, Valving), Rear Shock Absorber Maintenance, Linkage Service Brakes: Hydraulic System Bleeding, Pad Replacement, Rotor Inspection, Caliper Service Electrical System: Wiring Diagrams, Lighting, Battery Service, Starter System, Troubleshooting Chassis And Frame: Frame Inspection, Swingarm Maintenance, Steering Head Bearing Service Wheels And Tires: Tire Pressure Recommendations, Wheel Bearing Service, Spoke Truing (if applicable) Procedures Included Maintenance: Regular Scheduled Maintenance, Lubrication Points, Filter Replacement Troubleshooting: Diagnostic Flowcharts, Common Problems and Solutions Repair: Step-by-step instructions for all major component repairs and replacements Overhaul: Complete engine and transmission rebuild procedures Adjustments: Carburetor settings, valve clearance adjustments, suspension adjustments Technical Depth Depth Level: Comprehensive: From basic maintenance to complete engine rebuilds and advanced diagnostics. ๐ Manual Specifications File Format Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.) Print Quality Quality Description: High-resolution digital PDF for clear viewing and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Four-Stroke Single Cylinder Bore Stroke Tc250: Refer to manual for precise figures (typically around 76 x 54.8 mm) Bore Stroke Tc450: Refer to manual for precise figures (typically around 95 x 63.4 mm) Bore Stroke Tc510: Refer to manual for precise figures (typically around 98 x 71.8 mm) Displacement Tc250: Approx. 250cc Displacement Tc450: Approx. 450cc Displacement Tc510: Approx. 510cc Valve Train: DOHC, 4 Valves Performance Horsepower Tc250: Estimated 40-45 HP (Varies by tune) Horsepower Tc450: Estimated 45-50 HP (Varies by tune) Horsepower Tc510: Estimated 50-55 HP (Varies by tune) Fuel System Carburetor: Mikuni (Specific model like VM38 or TM40 likely, consult manual for exact type) Fuel Type: Unleaded Gasoline (Octane rating per manual) ๐ง Transmission Standard Gearbox: 5-Speed Constant Mesh Optional Transmission Options: N/A (Single configuration typical for motocross bikes) Features Clutch Type: Wet Multi-Plate Transmission Oil Capacity: Refer to manual (Typically around 0.7 - 1.0 Liters) Transmission Oil Specification: Refer to manual (Likely SAE 10W-40 Motorcycle Specific JASO MA) ๐ Dimensions Exterior Frame Type: Steel Cr-Mo Perimeter Frame Wheelbase: Refer to manual (Typically around 1470-1490 mm) Weights Dry Weight: Refer to manual (Typically around 105-115 kg) Fuel Tank Capacity: Refer to manual (Typically around 7.5 - 8.5 Liters) ๐ก๏ธ Safety Features Ratings Safety Certification: N/A (Off-road motorcycles are not typically safety certified to road standards) Active Features Braking System: Hydraulic Disc Brakes (Front & Rear) Brake Rotor Diameter Front: Refer to manual (Typically around 260 mm) Brake Rotor Diameter Rear: Refer to manual (Typically around 240 mm) ๐ก Technology Features Infotainment Infotainment System: N/A (Basic motocross bike, no integrated infotainment) Driver Assistance Electronic Aids: N/A (No electronic rider aids like traction control or ABS typically found on these models) Connectivity Connectivity Features: N/A ๐ง Maintenance Service Intervals Oil Change Interval: Refer to manual (Typically every 10-15 hours of riding for competition use) Air Filter Cleaning Interval: Refer to manual (Frequent cleaning recommended, especially in dusty conditions) Spark Plug Replacement: Refer to manual (Recommended based on hours or symptoms) Fluid Specifications Engine Oil Type: SAE 10W-40 Motorcycle Specific, JASO MA Recommended (Verify with manual) Fork Oil Type: Refer to manual for grade and quantity (e.g., WP Suspension oil, often Showa SS-02 or equivalent) Coolant Type: Ethylene Glycol Based Antifreeze (Refer to manual for ratio and specific type) Known Issues Common Wear Items: Clutch plates, brake pads, chain and sprockets, wheel bearings, fork seals. Potential Reliability Points: Early models may have had minor electrical gremlins or carburetor tuning sensitivities. Regular maintenance is key. ๐ Vehicle History Brand Heritage Brand Origin: Swedish, founded in 1689 (originally for firearms). Motorcycle division established later. Model Evolution Tc Series Context: Husqvarna's TC line represents their dedicated motocross competition machines, known for performance and off-road prowess. Production Factory Location: Historically Sweden, later production moved to Italy under various...