Husqvarna TE 250 2010 Workshop Service Manual for Repair
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๐ท๏ธ Basic Information Identification Make: Husqvarna Model: TE 250 Year: 2010 Vehicle Type: Dual-Sport Motorcycle Codes Vin Code: Refer to Vehicle Identification Plate ๐ Introduction Market Position Market Segment: Performance Off-Road/Dual-Sport Motorcycle Key Features Design Philosophy: Husqvarna's reputation for building robust and performance-oriented off-road motorcycles. Manual Purpose: To empower owners and mechanics with the knowledge to maintain, diagnose, and repair the TE 250, ensuring optimal performance and longevity. ๐ Manual Details Coverage Areas Coverage Scope: Comprehensive repair, maintenance, and diagnostics for the Husqvarna TE 250 (2010 model). Page Count Page Count: 420 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Engine: Disassembly, assembly, inspection, repair, tuning, troubleshooting, service data, specifications, cooling system, lubrication system. Fuel System: Carburetor system (Mikuni or Keihin, depending on exact spec), fuel pump, fuel tank, fuel lines, troubleshooting, cleaning, adjustment. Ignition System: CDI, ignition timing, spark plug specifications, troubleshooting. Transmission: Clutch operation, gearbox disassembly/assembly, inspection, lubrication, shift mechanism, specifications. Suspension: Front forks (Marzocchi or Sachs, including internals, seals, oil type/level), rear shock absorber (Paioli or Sachs, linkage, adjustments), troubleshooting, maintenance. Brakes: Hydraulic brake systems (front and rear calipers, master cylinders, brake lines, pads, rotors), bleeding procedures, fluid specifications, troubleshooting, wear limits. Electrical System: Wiring diagrams, lighting system, battery, starter motor, charging system, switches, fuses, troubleshooting, component identification. Frame And Bodywork: Chassis inspection, frame components, seat, fenders, handlebars, footpegs, removal and installation procedures. Cooling System: Radiator, coolant type and capacity, hoses, fan operation (if equipped), troubleshooting. Exhaust System: Muffler, header pipe, gaskets, inspection and replacement. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, chain adjustment, lubrication points, valve clearance adjustment. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Repair: Detailed step-by-step instructions for component overhaul, replacement, and adjustment. Disassembly: Complete teardown instructions for all major vehicle systems and components. Assembly: Reassembly instructions, including critical torque specifications and component alignment. Adjustments: Carburetor tuning, clutch adjustment, suspension settings, idle speed adjustment. Technical Specifications: Torque values, clearances, fluid capacities, wear limits, electrical specifications. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth: Extremely detailed, covering everything from basic rider maintenance to complete engine rebuilds and advanced electrical diagnostics. ๐ Manual Specifications File Format File Format: PDF Print Quality Printable: Yes, all pages are printable. File Requirements Software Requirement: Adobe Reader (or compatible PDF viewer) Compatibility Operating Systems: Windows, Mac OS, Linux OS Features Digital Features: Searchable text (likely, depending on PDF creation), zoomable pages, instant download. โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, Liquid-cooled, Single-cylinder Displacement: Approximately 249.5 cc (Exact displacement may vary slightly based on specific engine variant). Bore X Stroke: Refer to Manual (Specific dimensions required for precise calculation). Performance Horsepower: Refer to Manual (Typically in the range of 30-35 HP for this class). Torque: Refer to Manual (Specific torque figures required). Fuel System Carburetor: Mikuni VM34 or Keihin FCR, specific model to be confirmed by manual. Equipped with accelerator pump for improved throttle response. Fuel Type: Unleaded Gasoline (Octane rating as specified in manual). Lubrication System Oil Type: Refer to Manual (Likely a high-quality motorcycle-specific 4-stroke engine oil, e.g., SAE 10W-40 or 15W-50). Cooling System Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended). ๐ง Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet, multi-plate, hydraulically operated Features Gear Ratios: Refer to Manual for specific gear ratios. Final Drive: O-ring sealed chain ๐ Dimensions Exterior Wheelbase: Refer to Manual (Typical for this class is around 1470-1500 mm). Weights Dry Weight: Refer to Manual (Typically around 105-110 kg). Fuel Tank Capacity: Refer to Manual (Likely around 7-9 liters). ๐ก๏ธ Safety Features Ratings Safety Compliance: Designed to meet relevant off-road and street-legal (if applicable) safety standards of its manufacturing region. Active Features Braking System: Hydraulic disc brakes front and rear for responsive stopping power. Passive Features Chassis Design: Robust frame designed for durability and handling in demanding off-road conditions. ๐ก Technology Features Infotainment Features: Basic motorcycle instrumentation (speedometer, odometer, indicator lights). No advanced infotainment systems. Driver Assistance Features: None (This is a performance-oriented off-road motorcycle). Connectivity Features: None. ๐ง Maintenance Service Intervals Oil Change Interval: Refer to Periodic Maintenance Chart in manual (typically every 10-20 hours of riding or annually). Air Filter Cleaning: Refer to Periodic Maintenance Chart in manual (frequently, especially in dusty conditions). Valve Clearance Check: Refer to Periodic Maintenance Chart in manual (e.g., every 60-100 hours). Fluid Specifications Engine Oil Capacity: Refer to Manual (Typically around 0.8-1.0 liters). Fork Oil Type: Refer to Manual (Likely a specific viscosity fork oil, e.g., SAE 5W or 10W). Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, spark plugs, air filter, chain and sprockets, brake pads, fork seals. Potential Issues: Carburetor jetting sensitivity to altitude/temperature,...
Front forks (Marzocchi or Sachs, including internals, seals, oil type/level), rear shock absorber (Paioli or Sachs, linkage, adjustments), troubleshooting, maintenance.
Brakes:
Hydraulic brake systems (front and rear calipers, master cylinders, brake lines, pads, rotors), bleeding procedures, fluid specifications, troubleshooting, wear limits.
None (This is a performance-oriented off-road motorcycle).
Connectivity
Features:
None.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to Periodic Maintenance Chart in manual (typically every 10-20 hours of riding or annually).
Air Filter Cleaning:
Refer to Periodic Maintenance Chart in manual (frequently, especially in dusty conditions).
Valve Clearance Check:
Refer to Periodic Maintenance Chart in manual (e.g., every 60-100 hours).
Fluid Specifications
Engine Oil Capacity:
Refer to Manual (Typically around 0.8-1.0 liters).
Fork Oil Type:
Refer to Manual (Likely a specific viscosity fork oil, e.g., SAE 5W or 10W).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, spark plugs, air filter, chain and sprockets, brake pads, fork seals.
Potential Issues:
Carburetor jetting sensitivity to altitude/temperature, coolant leaks from hoses, electrical connector corrosion if not properly maintained.
๐ Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles boasts a long and successful history in off-road racing, dating back to its founding in Sweden in 1903. Known for innovation and performance.
Model Evolution
Model Lineage:
The TE series represents Husqvarna's line of versatile dual-sport and enduro motorcycles, combining off-road capability with street legality.
Production
Manufacturing Region:
Italy (under BMW ownership at the time of this model).
๐ Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its off-road performance and handling characteristics within the dual-sport segment for its era.