2006 Husqvarna TE 250 TE 450 TE 510 TC 250 TC 450 TC 510 SM 400 R SM 450 R SM 510 R SMR 450-R Motorcycle Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Husqvarna Model: TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, SMR 450-R Model Year: 2006 Codes Te 250 Vin Prefix Non Us Cdn: ZCGH810AA6V000001 Te 450 Vin Prefix Non Us Cdn: ZCGH812AA6V000001 Te 510 Vin Prefix Non Us Cdn: ZCGH813AA6V000001 Tc 250 Vin Prefix Non Us Cdn: ZCGH810AA6V050001 Tc 450 Vin Prefix Non Us Cdn: ZCGH812AA6V050001 Tc 510 Vin Prefix Non Us Cdn: ZCGH813AA6V050001 Sm 400 R Vin Prefix Non Us Cdn: ZCGH801AD6V006000 Sm 450 R Vin Prefix Non Us Cdn: ZCGH812AB6V000001 Sm 510 R Vin Prefix Non Us Cdn: ZCGH813AB6V000001 Smr 450 R Vin Prefix Non Us Cdn: ZCGH822AB6V050001 Te 250 Vin Prefix Us Cdn: ZCGECECA#6V100000 Te 450 Vin Prefix Us Cdn: ZCGECENB#6V100000 Te 510 Vin Prefix Us Cdn: ZCGECEHB#6V100000 Tc 250 Vin Prefix Us Cdn: ZCGTC250#6V000001 Tc 450 Vin Prefix Us Cdn: ZCGTC450#6V000001 Tc 510 Vin Prefix Us Cdn: ZCGTC510#6V000001 Sm 450 R Vin Prefix Us Cdn: ZCGAFENB#6V100000 Sm 510 R Vin Prefix Us Cdn: ZCGAFEHB#6V100000 Smr 450 R Vin Prefix Us Cdn: ZCGSM453#6V000001 Generation Generation: Not specified, but represents a specific evolutionary stage for these models within the 2006 model year. ๐ Introduction Market Position Positioning: A vital resource for owners and technicians seeking in-depth knowledge for maintenance, repair, and restoration of 2006 Husqvarna off-road and supermoto motorcycles. Competitive Analysis Value Proposition: Provides expert-level repair and maintenance guidance, empowering users to perform tasks themselves, saving significant costs compared to professional servicing. Ensures optimal vehicle performance and longevity. Key Features Completeness: 100% complete and intact, with no missing or corrupt pages/sections, ensuring all information is accessible. Convenience: Instant download format eliminates shipping delays and costs, providing immediate access to critical repair information. User Friendliness: Written for both novice DIYers and experienced mechanics, with clear, step-by-step instructions and visual aids. ๐ Manual Details Coverage Areas Models Covered: Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, SMR 450-R Model Years Covered: 2006 Regional Coverage: Includes specific notes for USA/CDN models and excludes USA/CDN models from certain serial number ranges, indicating a comprehensive global approach with regional distinctions. Page Count Total Pages: 708 Manual Type Type: Complete Service Repair Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Engine: Complete engine disassembly, overhauling, re-assembly, engine cooling system, hydraulic control clutch. Chassis And Suspension: Front suspension (specific to TE 250), rear suspension, frame, suspensions and wheels. Brakes: Brakes system service and repair. Electrical: Electric system diagnostics and repair, including wiring schematics. Accessories And Components: KITS assembling instructions, Optional Parts List, SMR 450-R specific details. Procedures Included Maintenance: Routine maintenance, troubleshooting, settings, and adjustments. Repair And Rebuild: Complete tear down and rebuild, general operations, diagnostic and repair procedures, step-by-step instructions for complete disassembly and reassembly. Technical Data: Torque specs, torque wrench settings, specific tools required. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine overhauling and detailed system diagnostics. Suitable for both DIY enthusiasts and experienced mechanics. ๐ Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval. Accessibility: Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android, and other PDF reader-enabled devices. Print Quality Printability: Printable pages for physical reference. Visual Aids: Hundreds of photos, detailed illustrations, diagrams, and wiring schematics. Binding Type Type: Digital Download (not physically bound) Paper Type Type: Not applicable (Digital) โ๏ธ Engine Specifications Primary Engine Engine Types: Single-cylinder, 4-stroke engines (specific displacements for 250cc, 450cc, 510cc, and 400cc variants). Performance Horsepower And Torque: Specific figures are not provided in the product description, but the manual would contain these details for each model variant. Fuel System Fuel Delivery: Likely carbureted for most 2006 models, though specific fuel injection details might be present for certain variants or optional upgrades covered in the manual. ๐ง Transmission Standard Type: Likely 6-speed manual transmission across most models. Manual will cover all aspects of operation, maintenance, and repair. Optional Features: The manual covers the hydraulic control clutch system. Features Gear Ratios And Fluids: Specific gear ratios and transmission fluid specifications are detailed within the manual. ๐ Dimensions Exterior Vehicle Types: Dual-sport (TE series), Motocross (TC series), Supermoto (SM series), Supermoto Racing (SMR series). Weights Dry Weight And Wet Weight: The manual will contain specific weight data for each model, crucial for maintenance and handling. ๐ก๏ธ Safety Features Ratings Crash Test Results: Not applicable for this type of motorsport-focused manual. Active Features Braking Systems: Detailed information on brake system maintenance, including fluid types and bleeding procedures. Passive Features Frame Integrity: Information on frame inspection and potential repairs, ensuring structural safety. ๐ก Technology Features Infotainment Features: Not applicable for these performance-oriented off-road/supermoto motorcycles. Driver Assistance Features: Not applicable for these...
TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, SMR 450-R
Model Year:
2006
Codes
Te 250 Vin Prefix Non Us Cdn:
ZCGH810AA6V000001
Te 450 Vin Prefix Non Us Cdn:
ZCGH812AA6V000001
Te 510 Vin Prefix Non Us Cdn:
ZCGH813AA6V000001
Tc 250 Vin Prefix Non Us Cdn:
ZCGH810AA6V050001
Tc 450 Vin Prefix Non Us Cdn:
ZCGH812AA6V050001
Tc 510 Vin Prefix Non Us Cdn:
ZCGH813AA6V050001
Sm 400 R Vin Prefix Non Us Cdn:
ZCGH801AD6V006000
Sm 450 R Vin Prefix Non Us Cdn:
ZCGH812AB6V000001
Sm 510 R Vin Prefix Non Us Cdn:
ZCGH813AB6V000001
Smr 450 R Vin Prefix Non Us Cdn:
ZCGH822AB6V050001
Te 250 Vin Prefix Us Cdn:
ZCGECECA#6V100000
Te 450 Vin Prefix Us Cdn:
ZCGECENB#6V100000
Te 510 Vin Prefix Us Cdn:
ZCGECEHB#6V100000
Tc 250 Vin Prefix Us Cdn:
ZCGTC250#6V000001
Tc 450 Vin Prefix Us Cdn:
ZCGTC450#6V000001
Tc 510 Vin Prefix Us Cdn:
ZCGTC510#6V000001
Sm 450 R Vin Prefix Us Cdn:
ZCGAFENB#6V100000
Sm 510 R Vin Prefix Us Cdn:
ZCGAFEHB#6V100000
Smr 450 R Vin Prefix Us Cdn:
ZCGSM453#6V000001
Generation
Generation:
Not specified, but represents a specific evolutionary stage for these models within the 2006 model year.
๐ Introduction
Market Position
Positioning:
A vital resource for owners and technicians seeking in-depth knowledge for maintenance, repair, and restoration of 2006 Husqvarna off-road and supermoto motorcycles.
Competitive Analysis
Value Proposition:
Provides expert-level repair and maintenance guidance, empowering users to perform tasks themselves, saving significant costs compared to professional servicing. Ensures optimal vehicle performance and longevity.
Key Features
Completeness:
100% complete and intact, with no missing or corrupt pages/sections, ensuring all information is accessible.
Convenience:
Instant download format eliminates shipping delays and costs, providing immediate access to critical repair information.
User Friendliness:
Written for both novice DIYers and experienced mechanics, with clear, step-by-step instructions and visual aids.
๐ Manual Details
Coverage Areas
Models Covered:
Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, SMR 450-R
Model Years Covered:
2006
Regional Coverage:
Includes specific notes for USA/CDN models and excludes USA/CDN models from certain serial number ranges, indicating a comprehensive global approach with regional distinctions.
Front suspension (specific to TE 250), rear suspension, frame, suspensions and wheels.
Brakes:
Brakes system service and repair.
Electrical:
Electric system diagnostics and repair, including wiring schematics.
Accessories And Components:
KITS assembling instructions, Optional Parts List, SMR 450-R specific details.
Procedures Included
Maintenance:
Routine maintenance, troubleshooting, settings, and adjustments.
Repair And Rebuild:
Complete tear down and rebuild, general operations, diagnostic and repair procedures, step-by-step instructions for complete disassembly and reassembly.
Technical Data:
Torque specs, torque wrench settings, specific tools required.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine overhauling and detailed system diagnostics. Suitable for both DIY enthusiasts and experienced mechanics.
๐ Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Accessibility:
Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android, and other PDF reader-enabled devices.
Print Quality
Printability:
Printable pages for physical reference.
Visual Aids:
Hundreds of photos, detailed illustrations, diagrams, and wiring schematics.
Binding Type
Type:
Digital Download (not physically bound)
Paper Type
Type:
Not applicable (Digital)
โ๏ธ Engine Specifications
Primary Engine
Engine Types:
Single-cylinder, 4-stroke engines (specific displacements for 250cc, 450cc, 510cc, and 400cc variants).
Performance
Horsepower And Torque:
Specific figures are not provided in the product description, but the manual would contain these details for each model variant.
Fuel System
Fuel Delivery:
Likely carbureted for most 2006 models, though specific fuel injection details might be present for certain variants or optional upgrades covered in the manual.
๐ง Transmission
Standard
Type:
Likely 6-speed manual transmission across most models. Manual will cover all aspects of operation, maintenance, and repair.
Optional
Features:
The manual covers the hydraulic control clutch system.
Features
Gear Ratios And Fluids:
Specific gear ratios and transmission fluid specifications are detailed within the manual.
The manual will contain specific weight data for each model, crucial for maintenance and handling.
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Not applicable for this type of motorsport-focused manual.
Active Features
Braking Systems:
Detailed information on brake system maintenance, including fluid types and bleeding procedures.
Passive Features
Frame Integrity:
Information on frame inspection and potential repairs, ensuring structural safety.
๐ก Technology Features
Infotainment
Features:
Not applicable for these performance-oriented off-road/supermoto motorcycles.
Driver Assistance
Features:
Not applicable for these performance-oriented off-road/supermoto motorcycles.
Electrical System
Wiring Schematics:
Detailed wiring diagrams for the entire electrical system, aiding in diagnosis and repair of lighting, ignition, and other electrical components.
๐ง Maintenance
Service Intervals
Routine Maintenance:
The manual provides detailed recommended service intervals for oil changes, filter replacements, chain lubrication, valve adjustments, and other critical maintenance tasks.
Fluid Specifications
Engine Oil:
Specific engine oil grades (e.g., SAE viscosity) and capacities for each model variant are included.
Coolant:
Recommended coolant types and mixture ratios for the engine cooling system.
Brake Fluid:
Specifications for brake fluid type (e.g., DOT 4) and change intervals.
Known Issues
Common Wear And Tear:
The manual's troubleshooting section will address common issues related to engine wear, clutch, suspension, and electrical components specific to these models.
Technical Specifications
Torque Values:
Comprehensive torque specifications for all critical fasteners across the motorcycle, ensuring proper assembly and preventing component damage.
๐ Vehicle History
Brand Heritage
Husqvarna Legacy:
Husqvarna has a long and storied history in off-road and motocross racing, known for performance and durability.
Model Evolution
2006 Lineup:
The 2006 lineup represented a continuation and refinement of Husqvarna's competitive offerings in the dual-sport, motocross, and supermoto segments.
Production
Manufacturing Location:
Historically manufactured in Sweden and later Italy, the specific location for 2006 models would be detailed in supplementary documentation if required.
๐ Awards & Recognition
Recognitions
Model Specific Awards:
Not detailed in the product description, but Husqvarna models of this era were often recognized for their performance in respective racing categories.
Certifications
Manual Quality Certification:
Described as 'QUALITY manual,' '100 percents COMPLETE and INTACT,' and 'SEARCHABLE'.