๐ท๏ธ Basic Information Identification Make: Husqvarna Model: TE 250R Year: 2013 Product Type: Workshop Service Manual ๐ Introduction Market Position Vehicle Segment: Enduro/Off-Road Competition Motorcycle Competitive Analysis Key Competitors: KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KX-F series, Suzuki RM-Z series. Key Features Engine Type: Liquid-cooled, 4-stroke, single-cylinder (common for TE 250R). Chassis Type: Chromoly steel frame (typical for Husqvarna off-road models). Suspension Components: High-quality WP (White Power) suspension components were standard on many Husqvarna models of this era. ๐ Manual Details Coverage Areas General Coverage: Repair and overhaul of the Husqvarna TE 250R 2013 model. Page Count Estimated Pages: Approximately 200-300 pages (typical for this type of manual, specific count not provided in source). Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English (assumed based on product description language and typical manual distribution). Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Mechanical: Top-end (cylinder, piston, valves), bottom-end (crankshaft, connecting rod, bearings), lubrication system, cooling system. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator. Ignition System: ECU, ignition coils, spark plugs, wiring harness related to ignition. Transmission And Drivetrain: Clutch assembly, gearbox (gear selection, internal components), chain drive, rear sprocket. Suspension Front: Upside-down (USD) telescopic forks, internal components, adjustment procedures, oil specifications. Suspension Rear: Monoshock absorber, linkage system, swingarm, adjustment procedures, bearing maintenance. Brakes Front: Brake caliper, master cylinder, brake lines, brake disc, bleeding procedures, pad replacement. Brakes Rear: Brake caliper, master cylinder, brake lines, brake disc, bleeding procedures, pad replacement. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting system, wiring diagrams. Chassis And Bodywork: Frame, subframe, fuel tank, seat, handlebars, footpegs, plastics, mounting procedures. Procedures Included Preventive Maintenance: Regular service checks, lubrication points, filter replacements, fluid level checks. Troubleshooting: Diagnostic procedures for common malfunctions, fault finding charts. Disassembly And Assembly: Step-by-step instructions for component removal and installation. Rebuilds And Overhauls: Detailed procedures for engine rebuilds, gearbox overhaul, suspension fork rebuilds. Adjustment Procedures: Carburetor/EFI adjustments, suspension settings, clutch and brake lever adjustments. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to complete engine and chassis rebuilds. Diagnostic Information: Includes diagnostic trouble codes (DTCs) if applicable to the EFI system and troubleshooting flows. Torque Specifications: Detailed torque values for all critical fasteners and components. Special Tools: Identification of required special tools for specific repair procedures. Schematics: Includes detailed wiring diagrams for the electrical system. ๐ Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: Printable quality, suitable for home or professional printing. Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Searchability Searchable Text: Likely searchable if created from a digitized original manual with OCR. โ๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, single-cylinder. Displacement: Approximately 249.5 cc (common for the TE 250R designation). Bore X Stroke: Typical bore is around 76 mm, stroke around 55 mm (exact figures to be confirmed in manual). Performance Horsepower: Estimated 35-40 HP (at crankshaft, varies with tuning and specifics). Torque: Estimated 25-28 Nm (at crankshaft, varies). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), likely Keihin or Mikuni throttle body. Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating). Lubrication Oil Type: High-quality synthetic 4-stroke motorcycle oil, SAE 10W-50 or 15W-50 (specific grade as per manual). Oil Capacity: Approximately 1.0 - 1.2 liters (dry fill). ๐ง Transmission Standard Transmission Type: 6-speed sequential manual gearbox. Optional Optional Transmission: N/A (Standard sequential manual gearbox for this model). Features Clutch Type: Hydraulically operated, wet multi-plate clutch. Final Drive: Chain drive. Gear Ratios: Specific gear ratios will be detailed in the manual, crucial for performance tuning. Transmission Oil: Typically engine oil is shared for older models, but confirmation required. If separate, dedicated transmission oil would be specified. ๐ Dimensions Exterior Length: Approx. 2145 mm (typical for an enduro bike). Width: Approx. 800 mm (excluding handlebars). Height: Approx. 1270 mm (to top of headlight). Wheelbase: Approx. 1475 mm. Seat Height: Approx. 950 mm. Weights Dry Weight: Approx. 106 kg (without fluids). Wet Weight: Approx. 115 kg (with all fluids). Fuel Tank Capacity: Approx. 7.5 - 8.5 liters. ๐ก๏ธ Safety Features Ratings Safety Ratings: N/A (Motorcycles are not typically rated by automotive safety organizations like NHTSA or Euro NCAP). Active Features Braking System: Hydraulic disc brakes front and rear, often with Brembo components. Tires: Off-road specific tires, usually knobby pattern. Common sizes: Front 90/90-21, Rear 120/90-18. Passive Features Lighting: Halogen headlight, LED taillight. Frame Construction: High-strength chromoly steel frame for impact absorption and rigidity. ๐ก Technology Features Infotainment Infotainment System: N/A (This is a competition off-road motorcycle; no infotainment system is present). Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance features such as ABS or traction control on this model). Connectivity Connectivity Features: N/A...
Approximately 249.5 cc (common for the TE 250R designation).
Bore X Stroke:
Typical bore is around 76 mm, stroke around 55 mm (exact figures to be confirmed in manual).
Performance
Horsepower:
Estimated 35-40 HP (at crankshaft, varies with tuning and specifics).
Torque:
Estimated 25-28 Nm (at crankshaft, varies).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), likely Keihin or Mikuni throttle body.
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating).
Lubrication
Oil Type:
High-quality synthetic 4-stroke motorcycle oil, SAE 10W-50 or 15W-50 (specific grade as per manual).
Oil Capacity:
Approximately 1.0 - 1.2 liters (dry fill).
๐ง Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox.
Optional
Optional Transmission:
N/A (Standard sequential manual gearbox for this model).
Features
Clutch Type:
Hydraulically operated, wet multi-plate clutch.
Final Drive:
Chain drive.
Gear Ratios:
Specific gear ratios will be detailed in the manual, crucial for performance tuning.
Transmission Oil:
Typically engine oil is shared for older models, but confirmation required. If separate, dedicated transmission oil would be specified.
๐ Dimensions
Exterior
Length:
Approx. 2145 mm (typical for an enduro bike).
Width:
Approx. 800 mm (excluding handlebars).
Height:
Approx. 1270 mm (to top of headlight).
Wheelbase:
Approx. 1475 mm.
Seat Height:
Approx. 950 mm.
Weights
Dry Weight:
Approx. 106 kg (without fluids).
Wet Weight:
Approx. 115 kg (with all fluids).
Fuel Tank Capacity:
Approx. 7.5 - 8.5 liters.
๐ก๏ธ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically rated by automotive safety organizations like NHTSA or Euro NCAP).
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with Brembo components.
Tires:
Off-road specific tires, usually knobby pattern. Common sizes: Front 90/90-21, Rear 120/90-18.
Passive Features
Lighting:
Halogen headlight, LED taillight.
Frame Construction:
High-strength chromoly steel frame for impact absorption and rigidity.
๐ก Technology Features
Infotainment
Infotainment System:
N/A (This is a competition off-road motorcycle; no infotainment system is present).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features such as ABS or traction control on this model).
Connectivity
Connectivity Features:
N/A (No connectivity features like Bluetooth or smartphone integration).
Engine Management
Engine Control Unit:
Digital electronic engine control unit (ECU) managing fuel injection and ignition timing.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 15-20 hours of operation or annually (typical for off-road).
Air Filter Cleaning:
After every few rides or as needed based on conditions, crucial for engine longevity.
Spark Plug Inspection:
Every 20-30 hours of operation.
Valve Clearance Check:
Every 50-70 hours of operation (critical for 4-stroke performance).
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, swingarm bearings, fork seals, and piston rings are common wear items on high-performance off-road motorcycles.
Efi System Considerations:
Regular cleaning of the throttle body and injector nozzle is recommended for optimal EFI performance. Fuel quality is important.
๐ Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, known for its long history in off-road racing and innovation.
Model Evolution
Te Series History:
The TE series represents Husqvarna's commitment to competitive enduro motorcycles, evolving through various engine sizes and technological updates.
Production
Ownership Changes:
Husqvarna was owned by BMW Motorrad from 2007 to 2013, with the 2013 models reflecting this era of development and components (e.g., WP suspension, BMW-influenced design elements).
Manufacturing Location:
During the BMW ownership, production was primarily in Biandronno, Italy.
๐ Awards & Recognition
Recognitions
Racing Pedigree:
Husqvarna has a strong heritage in off-road racing, and models like the TE 250R are designed with performance and competitive capabilities in mind.