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2001 Husqvarna TE 400 TE-TC-SMR 570 Workshop Service Repair Manual Download 01 PDF

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🏷️ Basic Information Identification Make: Husqvarna Model: TE 400 / TE-TC-SMR 570 Model Years Covered: 2001 Codes Product Identifier: 2001 Husqvarna TE 400 TE-TC-SMR 570 Workshop Service Repair Manual Download 01 PDF 👋 Introduction Market Position Vehicle Segment: High-performance off-road motorcycles (Enduro and Supermoto variants). Competitive Analysis Competitors 2001: KTM EXC/SXC, Yamaha WR series, Honda XR/CRF series, Suzuki DR-Z series, Kawasaki KLX series. Key Features Vehicle Attributes: Lightweight, powerful engines, advanced suspension, designed for competitive off-road use and street-legal Supermoto applications. Manual Value Proposition Manual Completeness: Extremely valuable for owners seeking to perform maintenance, repairs, or modifications on their Husqvarna TE/SMR models, offering OEM-level detail. 📋 Manual Details Coverage Areas Model Variants Covered: TE 400, TE-TC 570, SMR 570 Page Count Estimated Page Count: Comprehensive (exact count not specified, but typical for full workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (assumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnostics, tuning, and repair for both 400cc and 570cc variants. Includes top-end, bottom-end, lubrication, cooling, and fuel systems. Transmission: Detailed procedures for transmission inspection, repair, and maintenance. Likely covers clutch operation, gear engagement, and shift mechanisms. Electrical System: Wiring diagrams, component testing, troubleshooting of ignition, lighting, charging system, and starter motor. Chassis And Suspension: Front fork (e.g., Marzocchi), rear shock absorber (e.g., Sachs or Ohlins depending on trim), wheel bearings, steering head bearings, linkage systems. Brakes: Hydraulic brake system maintenance, caliper overhaul, master cylinder service, bleeding procedures, and component specifications. Fuel System: Carburetor (likely Mikuni or Keihin) disassembly, cleaning, jetting, and adjustment. Fuel tank and petcock maintenance. Cooling System: Radiator, hoses, coolant, and thermostat inspection and replacement. Overheating diagnosis. Exhaust System: Inspection, repair, and replacement of exhaust components. Bodywork And Frame: Plastic body panel removal and installation, frame inspection, seat, and fuel tank mounting. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement, valve clearance checks. Troubleshooting: Diagnostic charts and flowcharts for common starting, running, and electrical issues. Repair Procedures: Step-by-step instructions for complete disassembly and reassembly of major components (engine, gearbox, suspension). Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications, and component dimensions. Rebuild Instructions: Comprehensive guides for engine and transmission overhauls. Technical Depth Depth Of Coverage: OEM Level - covering everything from routine maintenance and minor adjustments to complete engine rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans suitable for printing with clear diagrams and text. Binding Type Binding Type: N/A (Digital download format) Paper Type Paper Type: N/A (Digital download format) Searchability Searchable Text: Likely searchable PDF, allowing quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Engine 400Cc Displacement: Approximately 398cc Engine 570Cc Displacement: Approximately 569.5cc Bore X Stroke 400Cc: Specifics typically found in manual, e.g., 86mm x 69.6mm (example) Bore X Stroke 570Cc: Specifics typically found in manual, e.g., 97mm x 78mm (example) Compression Ratio: Varies by model, typically high for performance (e.g., 12.0:1 or higher) Performance Horsepower 400Cc: Estimated 40-50 HP (subject to specific tuning and model variant) Horsepower 570Cc: Estimated 50-60+ HP (subject to specific tuning and model variant) Torque Figures: Specific torque figures are detailed within the manual for both engine sizes. Fuel System Carburetor Type: Mikuni or Keihin flat-slide carburetor (specific model varies, e.g., TM40, TM42, CVK) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 / 87 AKI recommended 🔧 Transmission Standard Transmission Type: 6-speed constant mesh manual transmission Optional Optional Transmission: N/A (Standard configuration for these models) Features Clutch Type: Wet multi-plate clutch, hydraulically actuated Gear Ratios: Specific gear ratios for each of the 6 speeds are detailed in the manual. Transmission Fluid: Specific transmission oil type and capacity will be listed in the manual (typically a high-quality motorcycle gear oil). 📐 Dimensions Exterior Frame Type: Chromium-molybdenum steel tubular frame Wheelbase: Specific to model variant, approximately 1470mm - 1490mm (e.g., 57.9" - 58.7") Seat Height: High seat height typical for off-road bikes, specific value in manual. Weights Dry Weight: Approximately 110-120 kg (242-265 lbs) depending on model and equipment. Fuel Tank Capacity: Typically 8-12 liters (2.1-3.2 US gallons) depending on model. Wheel Size Front: 1.60 x 21" (Enduro), 3.50 x 17" (SMR) Wheel Size Rear: 2.15 x 18" (Enduro), 5.00 x 17" (SMR) Tire Size Front: 90/90-21 (Enduro), 120/70-17 (SMR) Tire Size Rear: 140/80-18 (Enduro), 160/60-17 (SMR) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles typically do not receive crash test ratings like cars) Active Features Braking System: Hydraulic disc brakes front and rear. Specific caliper and rotor sizes detailed in manual. Lighting: Headlight, taillight, brake light, turn signals (depending on street legality). Passive Features Frame Strength: Robust tubular steel frame designed for off-road abuse. 💡 Technology Features...
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2001 Husqvarna TE 400 TE-TC-SMR 570 Workshop Service Repair Manual Download 01 PDF
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 400 / TE-TC-SMR 570
Model Years Covered:
2001
Codes
Product Identifier:
2001 Husqvarna TE 400 TE-TC-SMR 570 Workshop Service Repair Manual Download 01 PDF
👋 Introduction
Market Position
Vehicle Segment:
High-performance off-road motorcycles (Enduro and Supermoto variants).
Competitive Analysis
Competitors 2001:
KTM EXC/SXC, Yamaha WR series, Honda XR/CRF series, Suzuki DR-Z series, Kawasaki KLX series.
Key Features
Vehicle Attributes:
Lightweight, powerful engines, advanced suspension, designed for competitive off-road use and street-legal Supermoto applications.
Manual Value Proposition
Manual Completeness:
Extremely valuable for owners seeking to perform maintenance, repairs, or modifications on their Husqvarna TE/SMR models, offering OEM-level detail.
📋 Manual Details
Coverage Areas
Model Variants Covered:
TE 400, TE-TC 570, SMR 570
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but typical for full workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (assumed based on product description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnostics, tuning, and repair for both 400cc and 570cc variants. Includes top-end, bottom-end, lubrication, cooling, and fuel systems.
Transmission:
Detailed procedures for transmission inspection, repair, and maintenance. Likely covers clutch operation, gear engagement, and shift mechanisms.
Electrical System:
Wiring diagrams, component testing, troubleshooting of ignition, lighting, charging system, and starter motor.
Chassis And Suspension:
Front fork (e.g., Marzocchi), rear shock absorber (e.g., Sachs or Ohlins depending on trim), wheel bearings, steering head bearings, linkage systems.
Brakes:
Hydraulic brake system maintenance, caliper overhaul, master cylinder service, bleeding procedures, and component specifications.
Fuel System:
Carburetor (likely Mikuni or Keihin) disassembly, cleaning, jetting, and adjustment. Fuel tank and petcock maintenance.
Cooling System:
Radiator, hoses, coolant, and thermostat inspection and replacement. Overheating diagnosis.
Exhaust System:
Inspection, repair, and replacement of exhaust components.
Bodywork And Frame:
Plastic body panel removal and installation, frame inspection, seat, and fuel tank mounting.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement, valve clearance checks.
Troubleshooting:
Diagnostic charts and flowcharts for common starting, running, and electrical issues.
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of major components (engine, gearbox, suspension).
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, and component dimensions.
Rebuild Instructions:
Comprehensive guides for engine and transmission overhauls.
Technical Depth
Depth Of Coverage:
OEM Level - covering everything from routine maintenance and minor adjustments to complete engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution scans suitable for printing with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital download format)
Paper Type
Paper Type:
N/A (Digital download format)
Searchability
Searchable Text:
Likely searchable PDF, allowing quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Engine 400Cc Displacement:
Approximately 398cc
Engine 570Cc Displacement:
Approximately 569.5cc
Bore X Stroke 400Cc:
Specifics typically found in manual, e.g., 86mm x 69.6mm (example)
Bore X Stroke 570Cc:
Specifics typically found in manual, e.g., 97mm x 78mm (example)
Compression Ratio:
Varies by model, typically high for performance (e.g., 12.0:1 or higher)
Performance
Horsepower 400Cc:
Estimated 40-50 HP (subject to specific tuning and model variant)
Horsepower 570Cc:
Estimated 50-60+ HP (subject to specific tuning and model variant)
Torque Figures:
Specific torque figures are detailed within the manual for both engine sizes.
Fuel System
Carburetor Type:
Mikuni or Keihin flat-slide carburetor (specific model varies, e.g., TM40, TM42, CVK)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2 / 87 AKI recommended
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh manual transmission
Optional
Optional Transmission:
N/A (Standard configuration for these models)
Features
Clutch Type:
Wet multi-plate clutch, hydraulically actuated
Gear Ratios:
Specific gear ratios for each of the 6 speeds are detailed in the manual.
Transmission Fluid:
Specific transmission oil type and capacity will be listed in the manual (typically a high-quality motorcycle gear oil).
📐 Dimensions
Exterior
Frame Type:
Chromium-molybdenum steel tubular frame
Wheelbase:
Specific to model variant, approximately 1470mm - 1490mm (e.g., 57.9" - 58.7")
Seat Height:
High seat height typical for off-road bikes, specific value in manual.
Weights
Dry Weight:
Approximately 110-120 kg (242-265 lbs) depending on model and equipment.
Fuel Tank Capacity:
Typically 8-12 liters (2.1-3.2 US gallons) depending on model.
Wheel Size Front:
1.60 x 21" (Enduro), 3.50 x 17" (SMR)
Wheel Size Rear:
2.15 x 18" (Enduro), 5.00 x 17" (SMR)
Tire Size Front:
90/90-21 (Enduro), 120/70-17 (SMR)
Tire Size Rear:
140/80-18 (Enduro), 160/60-17 (SMR)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles typically do not receive crash test ratings like cars)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Specific caliper and rotor sizes detailed in manual.
Lighting:
Headlight, taillight, brake light, turn signals (depending on street legality).
Passive Features
Frame Strength:
Robust tubular steel frame designed for off-road abuse.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle with minimal electronic features)
Driver Assistance
Electronic Aids:
N/A (No ABS, traction control, or other advanced electronic rider aids typical of modern motorcycles)
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Panel:
Analog tachometer, speedometer, odometer, trip meter, and indicator lights for neutral, turn signals, and high beam.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15-25 operating hours or annually (refer to manual for exact figures).
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (e.g., every 5-10 hours).
Chain Lubrication Adjustment:
Lubricate every 300-500 km, check tension regularly.
Valve Clearance Check:
Typically every 6,000 - 10,000 km or annually.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific SAE viscosity grade (e.g., 10W-40 or 10W-50) and API service classification (e.g., SG or higher). High-quality motorcycle specific synthetic or semi-synthetic is recommended.
Coolant Type:
Mixture of distilled water and ethylene glycol-based antifreeze (50/50 ratio). Refer to manual for specific freezing point and corrosion inhibitor requirements.
Brake Fluid Type:
DOT 4 hydraulic brake fluid is typically specified.
Known Issues
Common Wear Items:
Clutch wear, piston ring wear, valve stem seals, chain and sprockets, wheel bearings, fork seals due to off-road use.
Electrical Concerns:
Occasional issues with stator or rectifier, wiring harness integrity can be a concern if not properly managed in off-road environments.
Carburetor Tuning:
May require periodic adjustment or cleaning due to fuel quality variations or off-road conditions.
📚 Vehicle History
Brand Heritage
Husqvarna Legacy:
Husqvarna is one of the oldest motorcycle manufacturers, with a rich history in off-road racing and innovation, dating back to 1903.
Model Evolution
Te Smr Lineage:
The TE (Enduro) and SMR (Supermoto) lines represent Husqvarna's dedication to competitive performance in their respective disciplines.
Production
Manufacturing Location:
Sweden (primary origin) / Italy (during certain periods of ownership)
Period Of Production:
These models were part of Husqvarna's evolution in the late 1990s and early 2000s under various ownerships, focusing on modernizing their off-road offerings.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Husqvarna motorcycles have a strong reputation and history of winning races and receiving positive reviews from motorcycle publications for their performance and handling.
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