Husqvarna TE310 2010 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: TE310 Year: 2010 Product Type: Workshop Repair Service Manual 👋 Introduction Market Position Vehicle Category: Competition Enduro Motorcycle Target Audience: Enthusiast off-road riders and professional mechanics specializing in European motorcycles. Competitive Analysis Key Competitors 2010: KTM EXC-F series, Yamaha WR-F series, Honda CRF-X series, Kawasaki KX-F series, Suzuki RM-Z series. Key Features Vehicle Engine Design: Liquid-cooled, 4-stroke, DOHC, single-cylinder, fuel-injected engine optimized for off-road performance. Suspension Performance: Premium adjustable suspension components designed for robust off-road terrain absorption and control. Handling Characteristics: Agile chassis and balanced weight distribution for superior maneuverability in technical off-road conditions. Key Features Manual Manual Purpose: To provide comprehensive technical guidance for maintenance, repair, and troubleshooting of the Husqvarna TE310 2010. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Typ Page Count Estimated Page Count: N/A (typical for dealer service manuals, often several hundred pages) Manual Type Manual Classification: Workshop Repair Service Manual Language Primary Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Comprehensive coverage of the 302cc single-cylinder engine, including top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, pistons), lubrication system, cooling system (liquid cooling), and fuel system. Fuel System: Detailed information on the fuel injection system, including fuel pump, injectors, throttle body, ECU mapping, and fuel pressure regulation. Ignition System: Coverage of the electronic ignition system, including spark plug specifications, ignition timing, CDI unit, and troubleshooting. Transmission System: In-depth coverage of the 6-speed sequential gearbox, including clutch operation, gear selection mechanism, internal gear components, lubrication, and troubleshooting. Suspension System: Detailed procedures for front telescopic forks (e.g., Marzocchi 45mm or similar, depending on specific sub-model) and rear monoshock (e.g., Sachs or similar), including disassembly, assembly, oil changes, seal replacement, and adjustment. Braking System: Complete coverage of front and rear hydraulic disc brakes, including brake caliper service, master cylinder overhaul, brake line replacement, fluid bleeding procedures, and pad replacement. Electrical System: Wiring diagrams, troubleshooting for lighting, charging system (stator, regulator/rectifier), starter motor, battery maintenance, and ECU diagnostics. Chassis And Frame: Information on frame inspection, fork brace, swingarm, linkage, and steering head bearing service. Wheels And Tires: Specifications for wheel types, tire sizes, recommended pressures, and bearing maintenance. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake system checks, fluid level checks (coolant, brake fluid). Engine Overhaul: Detailed step-by-step instructions for engine disassembly, component inspection (piston, rings, cylinder bore, valves, crankshaft), and reassembly with torque specifications. Transmission Repair: Clutch service, gearbox disassembly, gear inspection, shifting mechanism repair, and reassembly procedures. Suspension Rebuild: Fork seal replacement, fork oil change and level setting, shock absorber service, and linkage bearing service. Electrical Troubleshooting: Diagnostic procedures for common electrical faults, charging system testing, and starter system checks using wiring diagrams. Fuel System Diagnosis: Troubleshooting fuel injection issues, injector testing, fuel pressure checks, and ECU diagnostics. Brake Service: Brake pad replacement, caliper service, master cylinder overhaul, and brake fluid bleeding procedures. Troubleshooting Guides: Systematic diagnostic flowcharts and common problem resolutions for engine, transmission, electrical, and chassis issues. Technical Depth Diagnostic Capability: Advanced diagnostics for engine management, fuel injection, and ignition systems, often requiring specialized tools (though the manual may not detail specific tool requirements). Rebuild Scope: Complete engine rebuild procedures, including cylinder head porting specifications (if applicable to OE), crankshaft balancing, and critical component measurements. Specification Accuracy: Precise torque specifications, clearances, fluid capacities, and measurement data for all serviced components. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically includes searchable text for efficient navigation and information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding For Download: N/A (Digital format, no physical binding) Paper Type Paper Type For Download: N/A (Digital format, no physical paper type) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke Displacement: 302.4 cc Bore X Stroke: 72 mm x 73.5 mm Compression Ratio: 12.8:1 Valve Train: DOHC, 4 valves Performance Claimed Horsepower: Approx. 38-42 hp (Varies based on dyno, tune, and exhaust) Claimed Torque: Approx. 28-30 Nm (Varies based on dyno, tune, and exhaust) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Mikuni D45 (typical for this era) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type Specification: API SG, JASO MA certified motorcycle oil, SAE 10W-40 or 15W-50 recommended (refer to manual for exact spec). Starter Starting System: Electric Start 🔧 Transmission Standard Transmission Type: 6-speed sequential gearbox Clutch Type: Wet, multi-plate Features Gear Ratios: Refer to manual for specific gear ratios (e.g., 1st: 2.46, 2nd: 1.75, 3rd: 1.33, 4th: 1.08, 5th: 0.91, 6th: 0.77) Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approx. 1470 mm (57.9 in) Seat Height: Approx. 950 mm (37.4 in) Weights Dry Weight: Approx. 105 kg (231.5 lbs) Wet Weight: Approx. 117 kg (258 lbs) (with fluids) Fluid Capacities Fuel...
Liquid-cooled, 4-stroke, DOHC, single-cylinder, fuel-injected engine optimized for off-road performance.
Suspension Performance:
Premium adjustable suspension components designed for robust off-road terrain absorption and control.
Handling Characteristics:
Agile chassis and balanced weight distribution for superior maneuverability in technical off-road conditions.
Key Features Manual
Manual Purpose:
To provide comprehensive technical guidance for maintenance, repair, and troubleshooting of the Husqvarna TE310 2010.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Typ
Page Count
Estimated Page Count:
N/A (typical for dealer service manuals, often several hundred pages)
Manual Type
Manual Classification:
Workshop Repair Service Manual
Language
Primary Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive coverage of the 302cc single-cylinder engine, including top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, pistons), lubrication system, cooling system (liquid cooling), and fuel system.
Fuel System:
Detailed information on the fuel injection system, including fuel pump, injectors, throttle body, ECU mapping, and fuel pressure regulation.
Ignition System:
Coverage of the electronic ignition system, including spark plug specifications, ignition timing, CDI unit, and troubleshooting.
Transmission System:
In-depth coverage of the 6-speed sequential gearbox, including clutch operation, gear selection mechanism, internal gear components, lubrication, and troubleshooting.
Suspension System:
Detailed procedures for front telescopic forks (e.g., Marzocchi 45mm or similar, depending on specific sub-model) and rear monoshock (e.g., Sachs or similar), including disassembly, assembly, oil changes, seal replacement, and adjustment.
Braking System:
Complete coverage of front and rear hydraulic disc brakes, including brake caliper service, master cylinder overhaul, brake line replacement, fluid bleeding procedures, and pad replacement.
Electrical System:
Wiring diagrams, troubleshooting for lighting, charging system (stator, regulator/rectifier), starter motor, battery maintenance, and ECU diagnostics.
Chassis And Frame:
Information on frame inspection, fork brace, swingarm, linkage, and steering head bearing service.
Wheels And Tires:
Specifications for wheel types, tire sizes, recommended pressures, and bearing maintenance.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake system checks, fluid level checks (coolant, brake fluid).
Engine Overhaul:
Detailed step-by-step instructions for engine disassembly, component inspection (piston, rings, cylinder bore, valves, crankshaft), and reassembly with torque specifications.
Brake pad replacement, caliper service, master cylinder overhaul, and brake fluid bleeding procedures.
Troubleshooting Guides:
Systematic diagnostic flowcharts and common problem resolutions for engine, transmission, electrical, and chassis issues.
Technical Depth
Diagnostic Capability:
Advanced diagnostics for engine management, fuel injection, and ignition systems, often requiring specialized tools (though the manual may not detail specific tool requirements).
Rebuild Scope:
Complete engine rebuild procedures, including cylinder head porting specifications (if applicable to OE), crankshaft balancing, and critical component measurements.
Specification Accuracy:
Precise torque specifications, clearances, fluid capacities, and measurement data for all serviced components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically includes searchable text for efficient navigation and information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding For Download:
N/A (Digital format, no physical binding)
Paper Type
Paper Type For Download:
N/A (Digital format, no physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke
Displacement:
302.4 cc
Bore X Stroke:
72 mm x 73.5 mm
Compression Ratio:
12.8:1
Valve Train:
DOHC, 4 valves
Performance
Claimed Horsepower:
Approx. 38-42 hp (Varies based on dyno, tune, and exhaust)
Claimed Torque:
Approx. 28-30 Nm (Varies based on dyno, tune, and exhaust)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Mikuni D45 (typical for this era)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type Specification:
API SG, JASO MA certified motorcycle oil, SAE 10W-40 or 15W-50 recommended (refer to manual for exact spec).
Starter
Starting System:
Electric Start
🔧 Transmission
Standard
Transmission Type:
6-speed sequential gearbox
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Refer to manual for specific gear ratios (e.g., 1st: 2.46, 2nd: 1.75, 3rd: 1.33, 4th: 1.08, 5th: 0.91, 6th: 0.77)
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 1470 mm (57.9 in)
Seat Height:
Approx. 950 mm (37.4 in)
Weights
Dry Weight:
Approx. 105 kg (231.5 lbs)
Wet Weight:
Approx. 117 kg (258 lbs) (with fluids)
Fluid Capacities
Fuel Tank Capacity:
Approx. 8.5 Liters (2.25 Gallons)
Engine Oil Capacity:
Approx. 1.1 Liters (1.16 Quarts) (Refer to manual for exact capacity with filter change)
Coolant Capacity:
Refer to manual for exact capacity
🛡️ Safety Features
Ratings
Vehicle Safety Standards:
Designed to meet off-road competition standards; not typically crash-tested for street use.
Active Features
Braking System Features:
Hydraulic disc brakes front and rear for strong stopping power.
Passive Features
Frame Construction:
Robust steel frame designed for off-road abuse.
💡 Technology Features
Infotainment
Instrumentation:
Digital multi-function display showing speed, RPM, trip meter, clock, and basic indicator lights.
Driver Assistance
Electronic Aids:
No electronic rider aids like traction control or ABS, characteristic of this era's dedicated enduro bikes.
Connectivity
Diagnostic Ports:
Likely includes a diagnostic connector for ECU access, though specific proprietary diagnostic tools may be required.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 10-15 hours of riding or annually (refer to manual for precise intervals based on usage).
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (e.g., every 5-10 hours).
Spark Plug Inspection:
Every 20-30 hours of riding.
Valve Clearance Check:
Every 100-150 hours of riding or annually.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (refer to manual for specific type and mix ratio).
Known Issues
Common Te310 Issues:
Potential for stator failure, regulator/rectifier issues, early model fuel pump inconsistencies, and general wear and tear on clutch plates and suspension components due to off-road use. Crankshaft bearing wear can occur if oil changes are neglected.
Parts Availability
Parts Sourcing:
Original Husqvarna parts are available through authorized dealers. Aftermarket support exists, but may be less extensive than for Japanese brands.
📚 Vehicle History
Brand Heritage
Husqvarna Legacy:
Husqvarna Motorcycles, founded in Sweden in 1903, has a long and storied history in off-road racing, including motocross and enduro.
Model Evolution
Te Series Development:
The TE series represents Husqvarna's commitment to the enduro market, evolving with fuel injection and modern chassis designs.
Production
Manufacturing Origin:
Italy (Husqvarna was owned by BMW Motorrad during this period, with production in Italy).
Production Years
Relevant Model Years:
2009-2013 (with updates during this period).
🏆 Awards & Recognition
Recognitions
Husqvarna Off Road Achievements:
Husqvarna has a strong record of wins and championships in various enduro and off-road racing disciplines globally.
Ratings
Motorcycle Reviews 2010:
Generally well-received for its nimble handling and strong engine performance in the enduro segment, often praised for its Italian flair and capability on challenging terrain.