The Husqvarna TE450 is a high-performance dual-sport and enduro motorcycle, produced for the 2007 and 2008 model years. Known for its potent liquid-cooled, 4-stroke, DOHC single-cylinder engine, this machine is engineered for demanding off-road terrain and capable on-road travel. It features robust upside-down front forks and a monoshock rear suspension with linkage, complemented by powerful front and rear disc brakes, providing excellent control and stopping power. With a heritage rooted in Swedish engineering and a design honed through decades of racing, the TE450 offers a compelling blend of agility, power, and durability for enthusiast owners and competitive riders. This comprehensive workshop service repair manual provides detailed guidance for all aspects of the Husqvarna TE450 for 2007 and 2008. It covers essential maintenance procedures, from routine oil changes and filter replacements to critical valve clearance checks and chain adjustments. The manual also includes in-depth troubleshooting steps for diagnosing and resolving common and uncommon issues, along with step-by-step repair and disassembly/assembly guides for all major systems, including the engine, transmission, chassis, and electrical components. Technical specifications, torque values, and identification of special tools are also included, making it an indispensable resource for owners and technicians aiming to maintain the optimal performance and longevity of their motorcycle. 🏷️ Basic Information Identification Make: Husqvarna Model: TE450 Year: 2007, 2008 Type: Dual-Sport / Enduro Motorcycle Codes Vin Prefix: Not Applicable (Motorcycle VINs differ) 👋 Introduction Market Position Segment: Performance Enduro/Dual-Sport Motorcycle Target User: Enthusiast owners, independent repair shops, competitive riders. Competitive Analysis Competitors 2007 2008: KTM EXC series, Yamaha WR450F, Honda CRF450X, Suzuki DR-Z400S/E, Kawasaki KLX400/R Key Features Vehicle Engine Type: Liquid-cooled, 4-stroke, DOHC, Single-cylinder Suspension Type: USD (Upside-Down) Front Forks, Monoshock Rear Suspension with Linkage Brakes: Disc Brakes Front and Rear Key Features Manual Value Proposition: Essential for maintaining optimal performance, longevity, and addressing issues on the TE450. 📋 Manual Details Coverage Areas Primary Coverage: All Models/Engines/Trim/Transmission Variants of Husqvarna TE450 for 2007 and 2008 Regional Coverage: Global (Technical data is generally universal) Page Count Estimated Pages: Likely 300-600 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English (Typical for this market) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete Engine Rebuild, Internal Components, Lubrication System, Cooling System, Fuel System, Ignition System, Exhaust System Transmission: Gearbox Disassembly, Assembly, Clutch Operation, Shift Mechanism Chassis: Frame, Swingarm, Linkages, Suspension (Front & Rear), Steering Electrical: Wiring Diagrams, Lighting System, Ignition System Components, Battery, Charging System, Starter System, Diagnostic Codes (if applicable) Brakes: Hydraulic System, Calipers, Master Cylinders, Rotors, Brake Lines, Bleeding Procedures Fuel System: Carburetor Rebuild & Adjustment, Fuel Lines, Fuel Pump (if applicable) Bodywork: Fairings, Seat, Fuel Tank, Fenders, Graphics, Removal & Installation Wheels Tires: Wheel Bearing Replacement, Tire Mounting/Dismounting, Spoke Tensioning Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Chain Adjustment, Valve Clearance Checks, Spark Plug Replacement Troubleshooting: Systematic Diagnostic Procedures for Common and Uncommon Issues Repair: Step-by-Step Repair Guides for All Major Components Disassembly Assembly: Complete Procedures for Engine, Transmission, Suspension, and Electrical Components Torque Specifications: Detailed Torque Values for Critical Fasteners Special Tools: Identification and Usage of Required Special Tools Technical Depth Depth: Comprehensive from basic user maintenance to full engine/transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, enabling quick information retrieval. Print Quality Quality: High Resolution scans/digital creation, suitable for printing key sections. Binding Type Binding For Download: Not Applicable (Digital Download) Paper Type Paper Type For Print: Not Applicable (Digital Download - User Choice) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, Single-cylinder Displacement: 449.6 cc (approximate, based on typical TE450 specs) Bore X Stroke: 97.0 mm x 60.8 mm (typical for this engine family) Compression Ratio: 11.8:1 (typical) Performance Horsepower Estimated: 45-50 HP (estimated, may vary based on tuning and region) Torque Estimated: 40-45 Nm (estimated) Fuel System Carburetor: Mikuni VM38SS (typical for these years) Fuel Type: Unleaded Gasoline, 90-98 Octane (RON+MON)/2 Cooling System Type: Liquid-cooled Lubrication System Type: Wet Sump (integrated with transmission for some models, check manual) 🔧 Transmission Standard Type: 6-speed constant mesh Optional Options: None (Standard 6-speed) Features Clutch Type: Wet, multi-plate Gear Ratios: Specific ratios will be detailed in the manual. Fluid Specifications Transmission Oil Type: SAE 10W-40 or 20W-50 Motorcycle Gear Oil (Check Manual for exact spec and API rating) Fluid Capacities Transmission Oil Capacity: Approximately 0.8 - 1.0 Liters (Refer to manual for exact capacity and fill level check) 📐 Dimensions Exterior Length: Varies by configuration (Check manual) Width: Varies by configuration (Check manual) Height: Varies by configuration (Check manual) Weights Dry Weight: Approx. 110-115 kg (can vary by model year and equipment) Wet Weight: Approx. 120-125 kg (with fluids, estimated) 🛡️ Safety Features Ratings Safety Certification: Not Applicable (Motorcycle safety ratings differ from cars; focuses on construction and braking compliance) Active Features...