The TXC 511, produced for the 2011 and 2012 model years, is a robust Dual-Sport / Motocross Motorcycle known for its performance-oriented design and the rich heritage of motorcycles. This 510cc class machine offers a blend of off-road capability and on-road legality, making it suitable for diverse riding experiences. Engineered with precision, the TXC 511 embodies the brand's commitment to quality and reliability, a hallmark of its long history in competitive motorcycle manufacturing. This comprehensive workshop service repair manual provides extensive guidance for owners, mechanics, and technicians. It covers all aspects of the TXC 511, including detailed maintenance procedures, step-by-step repair instructions, and critical troubleshooting diagnostics. The manual features hundreds of pages filled with diagrams, illustrations, and technical specifications, such as torque values and fluid requirements, ensuring accurate and efficient upkeep and repair of all vehicle systems. 🏷️ Basic Information Identification Make: Husqvarna Model: TXC 511 Model Years Covered: 2011, 2012 Vehicle Type: Dual-Sport / Motocross Motorcycle Codes Chassis Code Variant: TXC 511 (indicative of the 510cc class engine) 👋 Introduction Market Position Target Audience: Husqvarna TXC 511 owners, DIY mechanics, and professional repair shops. Competitive Analysis Manual Value Proposition: Provides factory-level repair and maintenance information, saving significant costs compared to dealership service. Key Features Manufacturer Authenticity: Written by the manufacturers, ensuring accuracy and completeness, identical to manuals used by official service centers. Visual Guidance: Includes hundreds of diagrams, illustrations, and photos for clear step-by-step guidance. Troubleshooting Focus: Emphasis on diagnosing and resolving issues, particularly in the electrical system with integrated wiring diagrams. Content Quality: Complete and intact, without missing or corrupt parts, ensuring no data is lost for critical repairs. Accessibility: Instant download provides immediate access to repair and maintenance information. 📋 Manual Details Coverage Areas Comprehensive Coverage: All Models/Engines/Trim/Transmissions Types Completeness Statement: This manual is described as COMPLETE and INTACT, the same used in local service/repair shops. Page Count Estimated Page Count: Hundreds of pages (as stated in product description) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download File Type: PDF Printability: Full Printable Zoom Functionality: Yes (Zoom IN/OUT) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Top End: Detailed procedures for cylinder head, valves, camshafts, piston, and rings. Fuel System: Carburetor (if applicable) or Fuel Injection System diagnostics, cleaning, and adjustment. Cooling System: Radiator, coolant flow, fan (if equipped), and thermostat service. Clutch: Clutch operation, inspection, adjustment, and replacement of plates and springs. Engine Lubrication System: Oil pump, oil filter, oil passages, and lubrication system maintenance. Crankshaft Transmission: Crankshaft, connecting rod, gearbox inspection, gear selection, and output shaft servicing. Wheels Tires: Wheel bearing inspection, tire pressure, removal, installation, and balancing. Final Drive: Chain and sprocket inspection, adjustment, lubrication, and replacement. Brakes: Brake caliper, master cylinder, brake fluid, brake pads, and rotor service. Hydraulic system bleeding. Suspension: Front forks (telescopic, cartridge type), rear shock absorber, linkage, and spring service. Steering: Handlebar, triple clamps, steering stem bearings, and steering head service. Frame: Frame inspection for damage, alignment, and component mounting points. Electrical System: Ignition system, charging system (stator, regulator/rectifier), battery, lighting, starting system, and wiring diagrams. Appendix: Includes supplementary information, troubleshooting guides, and technical data. Procedures Included Maintenance: Regular servicing, fluid changes, filter replacements, chain adjustments, and general upkeep. Troubleshooting: Diagnostic procedures for common and uncommon problems across all systems. Repair: Step-by-step repair instructions for virtually all components. Disassembly Assembly: Detailed instructions for taking apart and putting back together various sub-assemblies and components. Cleaning Reinstalling: Guidance on cleaning parts during service and proper reinstallation techniques. Engine Removal Installation: Detailed procedures for safely removing the engine from the chassis and reinstalling it. Notes Cautions Warnings: Critical information is highlighted with notes, cautions, and warnings throughout each chapter. Numbered Instructions: Step-by-step, numbered instructions for every repair procedure. Figure Number Matching: Bold figure numbers facilitate quick matching of illustrations with instructions. Tool Requirements: Information on necessary tools for performing repairs. Technical Depth Diagnostic Capability: Advanced diagnostic information for identifying and resolving complex issues. Rebuild Procedures: Comprehensive instructions for engine and component rebuilds. Wiring Diagrams: Inclusion of detailed electrical system wiring diagrams for accurate troubleshooting. Specifications Data: Critical torque values, clearances, fluid capacities, and other essential technical specifications. Diagrams Illustrations: Hundreds of pages of diagrams and detailed information, including enlarged insets for detailed part examination. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (likely based on historical Husqvarna configurations for this class) Engine Displacement: Approximately 510cc (indicated by '511' in model name) Performance Horsepower Range: Estimated 50-60 HP (typical for this displacement and class of motorcycle) Torque Range: Estimated 45-55 Nm (typical for this displacement and class of motorcycle) Fuel System Fuel Delivery: Likely Electronic Fuel Injection (EFI) for 2011-2012 models, or potentially a high-performance carburetor....