๐ท๏ธ Basic Information Identification Make: Isuzu Model: D-Max Year: 2007 Codes Chassis Code: TF ๐ Introduction Market Position Vehicle Segment: Mid-size pickup truck, often utilized as a work vehicle, fleet vehicle, or for recreational purposes. Known for durability and capability. Competitive Analysis Competitors: Toyota Hilux, Mitsubishi Triton/Pajero Sport, Ford Ranger, Nissan Navara, Chevrolet Colorado/S-10, Holden Rodeo (in certain markets). Key Features Manual Value Proposition: Provides factory-level diagnostic and repair information, enabling owners and technicians to maintain and repair the D-Max efficiently and correctly, potentially saving on labor costs and ensuring vehicle longevity. Manual Description Target Audience: Professional automotive technicians and experienced DIY enthusiasts with basic electrical and mechanical knowledge. ๐ Manual Details Coverage Areas Primary Coverage: Service and Repair Page Count Estimated Pages: Varies by specific edition, but comprehensive factory service manuals for this era typically exceed 1000 pages. Manual Type Type: Service Repair Manual (SRM) / Workshop Manual Language Language: English Format Format: PDF Digital Download ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, diesel injection systems (common rail, direct injection as applicable to 2007 models), turbocharging. Drivetrain: Clutch, manual transmission, automatic transmission, transfer case, drive shafts, differentials (front and rear), axles. Chassis: Suspension systems (front and rear independent/dependent as applicable), steering system, braking system (ABS, hydraulic components). Electrical: Battery, charging system, starting system, lighting, instruments, wipers, power accessories, engine control module (ECM) diagnostics and wiring diagrams, body control module (BCM) diagnostics, SRS (airbag) system. Body: Body construction, interior trim, exterior trim, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning) system, diagnosis and repair of body electrical components. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, lubrication, inspections. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) with explanations and repair procedures, component testing procedures. Repair: Step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, repair, and reassembly. Specifications: Torque specifications for critical fasteners, clearances, fluid capacities, electrical specifications, diagnostic values. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers detailed diagnostics, component-level repairs, and some complex system overhauls. ๐ Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Features Zoom: Zoom IN/OUT capability Searchability: Likely searchable text within the PDF (depending on PDF creation). Requirements Software: Adobe PDF Reader, WinZip (for extraction if compressed) Compatibility Operating Systems: All Versions of Windows & Mac โ๏ธ Engine Specifications Primary Engine Engine Type Common: 4JJ1-TC (3.0L Intercooled Turbo Diesel Common Rail) Engine Displacement: 2,999 cc (3.0 Liters) Fuel Type: Diesel Performance Horsepower Approx: Approximately 130-160 HP (varies by market and specific engine tune) Torque Approx: Approximately 280-320 Nm (varies by market and specific engine tune) Fuel System Injection System: Common Rail Direct Injection (CRDI) Induction Turbocharger: Intercooled Turbocharger ๐ง Transmission Standard Type: 5-speed Manual Transmission (MUA5) Optional Type: 4-speed Automatic Transmission (RC40) Features Drivetrain Options: 4x2 (RWD), 4x4 (4WD) with selectable transfer case ๐ Dimensions Exterior Body Styles: Single Cab, Extra Cab (Space Cab), Double Cab Weights Gross Vehicle Weight Rating: Varies by configuration, typically around 2,500 - 3,000 kg ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Ratings vary significantly by region and specific test (e.g., ANCAP, Euro NCAP). For 2007 models, expectations are for basic safety features; advanced ratings may not be available or comparable to modern standards. Active Features ABS: Anti-lock Braking System (ABS) available on certain trims/options. Passive Features Airbags: Driver and passenger airbags standard on many models, side airbags optional or on higher trims. ๐ก Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, likely optional auxiliary input or MP3 capability on higher trims. Speaker configurations vary. Driver Assistance Traction Control: Not commonly featured on 2007 models; if present, it would be on higher trim levels. Connectivity Bluetooth: Highly unlikely to be factory-fitted on 2007 models; aftermarket solutions would be required. ๐ง Maintenance Service Intervals Engine Oil Change: Typically every 5,000-10,000 km or 6-12 months, depending on operating conditions and oil type (refer to manual for specific recommendation). Air Filter Replacement: Check every 10,000-20,000 km, replace as needed or according to manual. Fuel Filter Replacement Diesel: Crucial for diesel longevity. Typically around 30,000-60,000 km, or if experiencing performance issues. Fluid Specifications Engine Oil Grade Diesel: API CF-4 or higher, SAE 15W-40 is common, but consult the manual for exact specification and viscosity based on climate. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors. Typically a green or yellow color. Check manual for specific type. Transmission Fluid Manual: GL-4 gear oil, viscosity typically 75W-90 or 80W-90. Check manual for exact specification. Transmission Fluid Automatic: Dexron III or equivalent. Check manual for specific type and capacity. Brake Fluid Type: DOT 3 or DOT...
Mid-size pickup truck, often utilized as a work vehicle, fleet vehicle, or for recreational purposes. Known for durability and capability.
Competitive Analysis
Competitors:
Toyota Hilux, Mitsubishi Triton/Pajero Sport, Ford Ranger, Nissan Navara, Chevrolet Colorado/S-10, Holden Rodeo (in certain markets).
Key Features
Manual Value Proposition:
Provides factory-level diagnostic and repair information, enabling owners and technicians to maintain and repair the D-Max efficiently and correctly, potentially saving on labor costs and ensuring vehicle longevity.
Manual Description
Target Audience:
Professional automotive technicians and experienced DIY enthusiasts with basic electrical and mechanical knowledge.
๐ Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Pages:
Varies by specific edition, but comprehensive factory service manuals for this era typically exceed 1000 pages.
Manual Type
Type:
Service Repair Manual (SRM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF Digital Download
๐ Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, diesel injection systems (common rail, direct injection as applicable to 2007 models), turbocharging.
Drivetrain:
Clutch, manual transmission, automatic transmission, transfer case, drive shafts, differentials (front and rear), axles.
Chassis:
Suspension systems (front and rear independent/dependent as applicable), steering system, braking system (ABS, hydraulic components).
Electrical:
Battery, charging system, starting system, lighting, instruments, wipers, power accessories, engine control module (ECM) diagnostics and wiring diagrams, body control module (BCM) diagnostics, SRS (airbag) system.
Body:
Body construction, interior trim, exterior trim, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning) system, diagnosis and repair of body electrical components.
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers detailed diagnostics, component-level repairs, and some complex system overhauls.
๐ Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Features
Zoom:
Zoom IN/OUT capability
Searchability:
Likely searchable text within the PDF (depending on PDF creation).
Requirements
Software:
Adobe PDF Reader, WinZip (for extraction if compressed)
Compatibility
Operating Systems:
All Versions of Windows & Mac
โ๏ธ Engine Specifications
Primary Engine
Engine Type Common:
4JJ1-TC (3.0L Intercooled Turbo Diesel Common Rail)
Engine Displacement:
2,999 cc (3.0 Liters)
Fuel Type:
Diesel
Performance
Horsepower Approx:
Approximately 130-160 HP (varies by market and specific engine tune)
Torque Approx:
Approximately 280-320 Nm (varies by market and specific engine tune)
Fuel System
Injection System:
Common Rail Direct Injection (CRDI)
Induction
Turbocharger:
Intercooled Turbocharger
๐ง Transmission
Standard
Type:
5-speed Manual Transmission (MUA5)
Optional
Type:
4-speed Automatic Transmission (RC40)
Features
Drivetrain Options:
4x2 (RWD), 4x4 (4WD) with selectable transfer case
๐ Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab (Space Cab), Double Cab
Weights
Gross Vehicle Weight Rating:
Varies by configuration, typically around 2,500 - 3,000 kg
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Ratings vary significantly by region and specific test (e.g., ANCAP, Euro NCAP). For 2007 models, expectations are for basic safety features; advanced ratings may not be available or comparable to modern standards.
Active Features
ABS:
Anti-lock Braking System (ABS) available on certain trims/options.
Passive Features
Airbags:
Driver and passenger airbags standard on many models, side airbags optional or on higher trims.
๐ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, likely optional auxiliary input or MP3 capability on higher trims. Speaker configurations vary.
Driver Assistance
Traction Control:
Not commonly featured on 2007 models; if present, it would be on higher trim levels.
Connectivity
Bluetooth:
Highly unlikely to be factory-fitted on 2007 models; aftermarket solutions would be required.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-10,000 km or 6-12 months, depending on operating conditions and oil type (refer to manual for specific recommendation).
Air Filter Replacement:
Check every 10,000-20,000 km, replace as needed or according to manual.
Fuel Filter Replacement Diesel:
Crucial for diesel longevity. Typically around 30,000-60,000 km, or if experiencing performance issues.
Fluid Specifications
Engine Oil Grade Diesel:
API CF-4 or higher, SAE 15W-40 is common, but consult the manual for exact specification and viscosity based on climate.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Typically a green or yellow color. Check manual for specific type.
Transmission Fluid Manual:
GL-4 gear oil, viscosity typically 75W-90 or 80W-90. Check manual for exact specification.
Transmission Fluid Automatic:
Dexron III or equivalent. Check manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4. Check manual for exact specification and replacement interval.
Known Issues
Diesel Injector Problems:
Can occur with poor fuel quality or high mileage. The manual will detail diagnostic procedures.
Turbocharger Wear:
Common on older turbocharged engines; proper maintenance, especially oil changes, is key. Manual provides inspection steps.
Suspension Components:
As with many trucks used for work, wear on ball joints, bushings, and shock absorbers can occur. Manual guides inspection and replacement.
๐ Vehicle History
Brand Heritage
Isuzu Truck History:
Isuzu has a long-standing reputation for producing robust and reliable trucks and commercial vehicles, carrying this legacy into its light commercial vehicle (LCV) and pickup segments.
Model Evolution
D Max Generation:
The 2007 model falls within the second generation of the Isuzu D-Max (typically 2002-2011), which built upon the success of its predecessor, the TF series.
Production
Manufacturing Locations:
Primarily manufactured in Thailand, with assembly in various other countries depending on the market.
๐ Awards & Recognition
Recognitions
Segment Performance:
The D-Max consistently received praise for its robustness, durability, and load-carrying capacity in its segment, often winning 'Ute of the Year' awards in various markets.
Ratings
Reliability Reputation:
Isuzu vehicles, particularly their diesel engines and trucks, are renowned for exceptional reliability and longevity, making them a popular choice for fleet and commercial use.