Isuzu I-350 Pickup Truck Complete Workshop Service Repair Manual 2006
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🏷️ Basic Information Identification Make: Isuzu Model: I-350 Pickup Truck Year: 2006 Generation Generation Identifier: First Generation (Global D-Max Basis) Codes Platform Code: GMT355 (shared with Chevrolet Colorado/GMC Canyon) 👋 Introduction Market Position Segment: Mid-size Pickup Truck Key Selling Points: Robust build, reliable powertrain (shared with GM platforms), capable off-road (especially 4x4 variants), value proposition Competitive Analysis Key Competitors: Chevrolet Colorado, GMC Canyon, Toyota Tacoma, Ford Ranger, Nissan Frontier Key Features Manual Value Proposition: Empowers owners to perform DIY repairs and maintenance, saving significant costs on dealership service. Ease Of Use: Features easy-to-follow step-by-step instructions and photographic illustrations for clarity. Accessibility: Instant email delivery after purchase, usable on multiple devices. 📋 Manual Details Coverage Areas Regions Covered: North America (USA, Canada, Mexico) Page Count Estimated Page Count: Extensive (covering all A-Z procedures) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, valve train, lubrication system, cooling system, timing system Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM), sensors, actuators, wiring diagrams Fuel System: Fuel injection system (MPI), fuel pump, fuel filter, fuel injectors, fuel lines, evaporative emission control (EVAP) Transmission: Automatic transmission (4-speed 4L60-E based), manual transmission (if applicable), transmission control module (TCM), torque converter, shift linkage, fluid service Drivetrain: Rear-wheel drive (RWD), four-wheel drive (4WD) system, transfer case, driveshafts, axles, differential Brakes: Front disc brakes, rear drum brakes, Anti-lock Braking System (ABS), brake lines, master cylinder, calipers, wheel cylinders, parking brake Suspension: Front independent suspension (torsion bar), rear leaf spring suspension, shock absorbers, springs, control arms, ball joints, bushings, steering knuckle Steering: Power steering system, steering column, steering rack/gearbox, tie rods, power steering pump and reservoir HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, A/C compressor, condenser, evaporator, refrigerant, blower motor, controls Electrical Chassis: Lighting system (headlights, taillights, interior lights), horn, wipers and washers, power windows, power door locks, mirrors, trailer wiring harness Body And Frame: Body panel removal/installation, doors, hood, tailgate, bumpers, interior trim, chassis frame, corrosion protection Diagnosis And Troubleshooting: Diagnostic trouble codes (DTCs), diagnostic procedures, symptom-based troubleshooting charts, electrical circuit testing Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, battery service, tune-ups Repair: Component removal, installation, overhaul, and adjustment for all covered systems Troubleshooting: Step-by-step diagnostic procedures for common and complex issues Specifications: Torque specifications, clearances, fluid capacities, electrical specifications Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive: Covers routine maintenance, intermediate repairs, and advanced engine/transmission overhauls 📊 Manual Specifications File Format Compatibility: All PC & MAC Computers, tablets, mobile phones Required Software: Adobe Reader (free download) Print Quality Printable: Yes (individual pages, chapters, or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Vortec 3500 (LB5) Engine Displacement: 3.5 Liters (3460 cc) Configuration: Inline-5 Cylinder (DOHC) Bore X Stroke: 3.62 in x 3.31 in (92 mm x 84 mm) Compression Ratio: 9.2:1 Performance Horsepower: 220 hp @ 5600 rpm (approx.) Torque: 225 lb-ft @ 2800 rpm (approx.) Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Engine Control ECM Identifier: Powertrain Control Module (PCM) Timing System Timing Drive: Timing Chain 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (4L60-E based) Gear Ratios: Typical 4L60-E ratios: 3.06, 1.63, 1.00, 0.70 (Reverse: 2.29) Optional Transmission Type: 5-Speed Manual (M50) Features Transmission Fluid: Dexron-III/VI Automatic Transmission Fluid (ATF) Torque Converter Specifications: Specific stall speeds and internal torque converter ratios detailed in the manual 📐 Dimensions Exterior Wheelbase: 126.2 inches (3205 mm) for Crew Cab Length: Varies by cab and bed configuration (e.g., approx. 221 inches for Crew Cab, 6ft bed) Width: Approx. 73.0 inches (1854 mm) Height: Approx. 70.0 inches (1778 mm) Cargo Bed Lengths: Offered in 6-foot and 7-foot bed configurations Weights Curb Weight: Varies by configuration, typically starting around 4000-4500 lbs Gvwr: Typically around 6200 lbs 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 10.43% (as per 2006 model year testing for similar GM trucks) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point seatbelts for all occupants 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional satellite radio, auxiliary input (may vary by trim) Display: Basic digital display for radio and clock, no large color touchscreen typically Driver Assistance ABS: Standard ABS system provides enhanced braking control. Traction Control: Optional Traction Control System (TCS) on some models Connectivity Usb Ports: Not typically equipped from factory, aftermarket solutions available Bluetooth: Not typically equipped from factory, aftermarket solutions available 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles or 6 months (check owner's manual for...
Front disc brakes, rear drum brakes, Anti-lock Braking System (ABS), brake lines, master cylinder, calipers, wheel cylinders, parking brake
Suspension:
Front independent suspension (torsion bar), rear leaf spring suspension, shock absorbers, springs, control arms, ball joints, bushings, steering knuckle
Steering:
Power steering system, steering column, steering rack/gearbox, tie rods, power steering pump and reservoir
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, A/C compressor, condenser, evaporator, refrigerant, blower motor, controls
Electrical Chassis:
Lighting system (headlights, taillights, interior lights), horn, wipers and washers, power windows, power door locks, mirrors, trailer wiring harness
Basic digital display for radio and clock, no large color touchscreen typically
Driver Assistance
ABS:
Standard ABS system provides enhanced braking control.
Traction Control:
Optional Traction Control System (TCS) on some models
Connectivity
Usb Ports:
Not typically equipped from factory, aftermarket solutions available
Bluetooth:
Not typically equipped from factory, aftermarket solutions available
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles or 6 months (check owner's manual for specific conditions)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (or every 30,000 miles)
Transmission Fluid Change:
Every 45,000 - 100,000 miles, depending on driving conditions (refer to manual)
Coolant Flush:
Every 100,000 miles or 5 years
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic
Engine Oil Capacity:
6.7 Quarts (6.3 Liters) with filter change
Coolant Type:
GM Dex-Cool (Orange) Long-Life Coolant
Power Steering Fluid:
Dexron-VI Automatic Transmission Fluid (ATF) or GM Power Steering Fluid
Known Issues
Common Complaints:
Potential for intake manifold gasket leaks, transmission torque converter shudder (especially on earlier models), some electrical gremlins, rear main seal leaks.
Repair Focus Areas:
The manual will provide detailed guidance on diagnosing and repairing these common issues.
📚 Vehicle History
Brand Heritage
Isuzu Truck Legacy:
Isuzu has a long history of producing reliable commercial and light-duty trucks globally.
Model Evolution
I Series Introduction:
The I-Series (I-280, I-350, I-370) was Isuzu's re-entry into the North American mid-size pickup market, based on GM's GMT355 platform.
I 350 Positioning:
Positioned as a more powerful option than the I-280, targeting buyers seeking V6 or inline-5 performance.
Production
Manufacturing Location:
United States (Shreveport, Louisiana) under GM's manufacturing umbrella
Production Years
Production Timeline:
2006-2008 (for the I-350/I-370 models)
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the Isuzu I-350 are not widely documented, its sibling models (Colorado/Canyon) often received 'best buy' type accolades for their value and capability in their segment.
Ratings
Consumer Reports Reliability:
Reliability ratings for this platform can be mixed, with the manual being essential for proactive maintenance to mitigate potential issues.