🏷️ Basic Information Identification Make: Isuzu Model: KB TF 140 Product Type: Service and Repair Manual 👋 Introduction Market Position Market Segment: Compact pickup truck, often used for work, utility, and recreational purposes. Known for durability and reliability. Competitive Analysis Key Competitors: Toyota Hilux, Mitsubishi Triton (Pajero Sport chassis), Nissan Navara (earlier generations), Ford Ranger (early models) Key Features Vehicle Strengths: Robust chassis, capable engines (especially diesel variants), reputation for longevity, good off-road capability (4x4 models), relatively simple mechanics for repair. Manual Utility Value Proposition: Essential for owners seeking to perform DIY maintenance and repairs, thereby saving costs and ensuring proper vehicle upkeep. Empowers owners with technical knowledge. 📋 Manual Details Coverage Areas Production Years Covered: 1990-2004 Page Count Estimated Page Count: Varies by specific edition, typically 300-500+ pages Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) likely, though print versions existed 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emission controls Drivetrain Systems: Manual transmission, automatic transmission (if applicable), transfer case (4WD), clutch, driveshafts, differentials, axles Suspension Steering Brakes: Front suspension, rear suspension, steering system, brake system (hydraulic, power assist, parking brake), wheel alignment Electrical Electronics: Battery, charging system, starting system, lighting, instruments, body control modules, wiring diagrams, fuses, relays Body Chassis: Body construction, exterior trim, interior trim, doors, windows, seats, chassis components, frame repair Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication, spark plug replacement, belt inspection and replacement Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation (OBD-I likely for early models), fault finding for all major systems Repair Procedures: Step-by-step repair instructions for all major components, including engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair Specification Data: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) - typically searchable and printable. Print Quality Print Quality: High resolution for clear diagrams and text. Binding Type Binding Type: N/A (for digital format); Typically spiral or perfect bound for print. Paper Type Paper Type: N/A (for digital format); Historically, high-quality paper for durability in workshop environments. ⚙️ Engine Specifications Primary Engine Common Engine Options: Likely includes 2.2L, 2.5L, and 2.8L diesel engines (e.g., 4JA1, 4JB1 variants) and potentially 2.3L gasoline engines. Specifics depend on regional market. Performance Typical Horsepower Range: Approximately 70-100 HP for diesel, 100-130 HP for gasoline, depending on specific engine and tuning. Typical Torque Range: Diesel engines typically offer higher torque, crucial for towing and hauling, in the range of 150-200 Nm. Fuel System Fuel Delivery: Indirect injection (IDI) diesel, direct injection (DI) diesel, and gasoline fuel injection (MPI) depending on engine variant and year. Cooling Lubrication Engine Oil Type: Consult manual for specific API/ACEA classifications. Typically API CD/CF or higher for diesel, API SG/SH for gasoline. Viscosity grades like 10W-30 or 15W-40 are common. Engine Code Examples Common Diesel Engine Codes: 4JA1 (2.5L), 4JB1 (2.8L) 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission is very common for this model. Optional Optional Transmission Type: A 4-speed automatic transmission may have been an option on certain trims or model years. Features Drive Configuration: Rear-wheel drive (RWD) and four-wheel drive (4WD) options available, often with a selectable transfer case. Fluid Specifications Manual Transmission Fluid Type: GL-4 or GL-5 gear oil, typically SAE 75W-90 or 80W-90. Consult manual for precise specification. Automatic Transmission Fluid Type: Dexron II or III (if applicable). Consult manual for exact type. 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab, Double Cab; Fleetside (stepside) and Wideside bed configurations. Cargo Bed Length Options: Varies by cab and bed style, typically ranging from 1.8m to 2.1m (approx. 6 to 7 feet). Weights Curb Weight Range: Approximately 1400 kg to 1800 kg, depending on configuration (cab, engine, 4WD). Towing Capacity: Varies significantly by engine and chassis configuration, but generally capable of towing several thousand pounds/kilograms. 🛡️ Safety Features Ratings Crash Test Data: Limited official global NCAP or similar ratings for this era of pickup. Likely performed basic frontal impact tests during homologation. Active Features Braking System: Front disc brakes, rear drum brakes. ABS was optional or standard on later models/higher trims. Passive Features Restraint Systems: Seat belts are standard. Airbags were optional or standard on later models/higher trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with cassette player or optional CD player. Speaker count typically 2 or 4. Driver Assistance Early Features: Limited; ABS was an option on higher trims. Cruise control was not widely available in this era for base models. Connectivity Connectivity Options: Minimal by modern standards. May include a 12V...