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Isuzu Rodeo 2003-2008 Workshop Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Isuzu Model: Rodeo Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 Vehicle Type: Compact to Mid-size SUV Codes Chassis Codes: UCS Platform: Isuzu R-series platform (shared with Honda Passport) 👋 Introduction Market Position Segment: Mid-size SUV / Sport Utility Truck Target Audience: DIY mechanics, automotive repair shops, and Isuzu Rodeo owners. Competitive Analysis Competitors: Honda Passport, Toyota 4Runner, Nissan Pathfinder, Ford Explorer Key Features Vehicle Strengths: Robust chassis, capable 4WD system, spacious interior for its class. Manual Benefit: Inexpensive way to perform maintenance and repairs, saving on labor costs. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: V6 (3.5L 6VE1, 6VD1), 4-Cylinder (2.2L C22SE) Engine Management: Fuel Injection (EFI), Ignition System, Emission Controls (OBD-II) Transmission: Automatic (4L30-E), Manual (MUA5) Drivetrain: Four-Wheel Drive (4WD) System (TOD - Torque-On-Demand), Differentials, Axles Suspension: Front Independent Torsion Bar, Rear Multi-Link Solid Axle Brakes: Front Disc (Vented), Rear Disc, ABS (Anti-lock Braking System) Steering: Power Rack and Pinion Electrical: 12V System, Battery, Charging System, Lighting, Fuses, Relays, ECUs HVAC: Heating, Ventilation, Air Conditioning System Body: Body Panels, Doors, Glass, Interior Trim, Frame Chassis: Frame Construction, Mounting Points Safety Systems: Airbags, Seatbelts, ABS Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Belt Inspections Diagnostics: Troubleshooting Guides, DTC (Diagnostic Trouble Code) Lookup, Circuit Diagrams Repair: Engine Overhauls, Transmission Rebuilds, Suspension Component Replacement, Brake Service Overhaul: Complete Engine and Transmission Rebuild Procedures Disassembly Assembly: Detailed steps for component removal and installation Specifications Data: Torque Values, Clearances, Alignment Specifications, Electrical Resistance Wiring Diagrams: Comprehensive electrical schematics for all systems Troubleshooting Charts: Flowcharts for diagnosing common faults Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds. Detail Level: Step-by-step instructions with detailed illustrations and diagrams. Diagnostic Capabilities: Advanced diagnostic procedures and testing methods for all electronic and mechanical systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High-resolution scans for clear readability of text and diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Completeness Completeness: Full factory service manual content. ⚙️ Engine Specifications Primary Engine Engine Code 1: 6VE1 Engine Type 1: 3.5L (3475cc) DOHC V6 Bore Stroke 1: 93.4 mm x 83.2 mm Compression Ratio 1: 9.0:1 Horsepower 1: 205 hp @ 5500 rpm Torque 1: 214 lb-ft @ 3000 rpm Secondary Engine Engine Code 2: 6VD1 Engine Type 2: 3.2L (3165cc) DOHC V6 Horsepower 2: 190 hp @ 5500 rpm Torque 2: 203 lb-ft @ 3000 rpm Four Cylinder Engine Engine Code 3: C22SE Engine Type 3: 2.2L (2171cc) DOHC 4-Cylinder Horsepower 3: 130 hp @ 5000 rpm Torque 3: 144 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 19.2 US Gallons (72.7 Liters) 🔧 Transmission Standard Transmission Standard Type: 5-Speed Manual (MUA5) for some 4-cyl models Optional Transmission Optional Type: 4-Speed Automatic (4L30-E) Features Automatic Features: Electronically controlled, Idle Neutral Skip, Torque converter lock-up Manual Features: Standard 5-speed gear ratios Fluid Specs Automatic Fluid Type: Dexron III / Mercon (or equivalent) Manual Fluid Type: GL-4 SAE 75W-90 Gear Oil 📐 Dimensions Exterior Wheelbase: Approx. 108.3 inches (2750 mm) Length: Approx. 179.1 inches (4550 mm) Width: Approx. 70.7 inches (1795 mm) Height: Approx. 67.1 inches (1705 mm) Weights Curb Weight: Approx. 3900-4400 lbs (1769-2000 kg), varies by trim and drivetrain Towing Capacity: Up to 5000 lbs (2268 kg) for properly equipped models Payload Capacity: Approx. 1000-1300 lbs (454-590 kg) Interior Passenger Capacity: 5 Cargo Cargo Volume: Approx. 40.2 cubic feet (behind rear seats) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Good (2002 model year, consistent for subsequent years) NHTSA Frontal Passenger: Good (2002 model year, consistent for subsequent years) IIHS Side Impact: Acceptable (2002 model year, consistent for subsequent years) Active Features ABS: Standard on most models Traction Control: Optional on some models Passive Features Airbags: Frontal airbags (driver and passenger), Optional side airbags Seatbelts: 3-point seatbelts with pretensioners in front 💡 Technology Features Infotainment Head Unit: AM/FM stereo with CD player, optional premium audio system. Speaker System: Standard 6-speaker system, optional 8-speaker system with subwoofer. Driver Assistance Cruise Control: Standard on most models Automatic Headlights: Optional on higher trims Connectivity Auxiliary Input: Not typically standard; may have been an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions) Air Filter Replacement: Every 15,000 miles (24,000 km) or as needed Spark Plug Replacement: Every 60,000 miles (96,000 km) for iridium-tipped plugs Transmission Fluid Change: Every 30,000 miles (48,000 km) for...
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Sku: 413660
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Isuzu Rodeo 2003-2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Rodeo
Model Years Covered:
2003, 2004, 2005, 2006, 2007, 2008
Vehicle Type:
Compact to Mid-size SUV
Codes
Chassis Codes:
UCS
Platform:
Isuzu R-series platform (shared with Honda Passport)
👋 Introduction
Market Position
Segment:
Mid-size SUV / Sport Utility Truck
Target Audience:
DIY mechanics, automotive repair shops, and Isuzu Rodeo owners.
Competitive Analysis
Competitors:
Honda Passport, Toyota 4Runner, Nissan Pathfinder, Ford Explorer
Key Features
Vehicle Strengths:
Robust chassis, capable 4WD system, spacious interior for its class.
Manual Benefit:
Inexpensive way to perform maintenance and repairs, saving on labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual (WSRM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
V6 (3.5L 6VE1, 6VD1), 4-Cylinder (2.2L C22SE)
Engine Management:
Fuel Injection (EFI), Ignition System, Emission Controls (OBD-II)
Transmission:
Automatic (4L30-E), Manual (MUA5)
Drivetrain:
Four-Wheel Drive (4WD) System (TOD - Torque-On-Demand), Differentials, Axles
Suspension:
Front Independent Torsion Bar, Rear Multi-Link Solid Axle
Brakes:
Front Disc (Vented), Rear Disc, ABS (Anti-lock Braking System)
Steering:
Power Rack and Pinion
Electrical:
12V System, Battery, Charging System, Lighting, Fuses, Relays, ECUs
HVAC:
Heating, Ventilation, Air Conditioning System
Body:
Body Panels, Doors, Glass, Interior Trim, Frame
Chassis:
Frame Construction, Mounting Points
Safety Systems:
Airbags, Seatbelts, ABS
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks, Belt Inspections
Diagnostics:
Troubleshooting Guides, DTC (Diagnostic Trouble Code) Lookup, Circuit Diagrams
Repair:
Engine Overhauls, Transmission Rebuilds, Suspension Component Replacement, Brake Service
Overhaul:
Complete Engine and Transmission Rebuild Procedures
Disassembly Assembly:
Detailed steps for component removal and installation
Specifications Data:
Torque Values, Clearances, Alignment Specifications, Electrical Resistance
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Troubleshooting Charts:
Flowcharts for diagnosing common faults
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds.
Detail Level:
Step-by-step instructions with detailed illustrations and diagrams.
Diagnostic Capabilities:
Advanced diagnostic procedures and testing methods for all electronic and mechanical systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Quality:
High-resolution scans for clear readability of text and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Completeness
Completeness:
Full factory service manual content.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
6VE1
Engine Type 1:
3.5L (3475cc) DOHC V6
Bore Stroke 1:
93.4 mm x 83.2 mm
Compression Ratio 1:
9.0:1
Horsepower 1:
205 hp @ 5500 rpm
Torque 1:
214 lb-ft @ 3000 rpm
Secondary Engine
Engine Code 2:
6VD1
Engine Type 2:
3.2L (3165cc) DOHC V6
Horsepower 2:
190 hp @ 5500 rpm
Torque 2:
203 lb-ft @ 3000 rpm
Four Cylinder Engine
Engine Code 3:
C22SE
Engine Type 3:
2.2L (2171cc) DOHC 4-Cylinder
Horsepower 3:
130 hp @ 5000 rpm
Torque 3:
144 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 19.2 US Gallons (72.7 Liters)
🔧 Transmission
Standard Transmission
Standard Type:
5-Speed Manual (MUA5) for some 4-cyl models
Optional Transmission
Optional Type:
4-Speed Automatic (4L30-E)
Features
Automatic Features:
Electronically controlled, Idle Neutral Skip, Torque converter lock-up
Manual Features:
Standard 5-speed gear ratios
Fluid Specs
Automatic Fluid Type:
Dexron III / Mercon (or equivalent)
Manual Fluid Type:
GL-4 SAE 75W-90 Gear Oil
📐 Dimensions
Exterior
Wheelbase:
Approx. 108.3 inches (2750 mm)
Length:
Approx. 179.1 inches (4550 mm)
Width:
Approx. 70.7 inches (1795 mm)
Height:
Approx. 67.1 inches (1705 mm)
Weights
Curb Weight:
Approx. 3900-4400 lbs (1769-2000 kg), varies by trim and drivetrain
Towing Capacity:
Up to 5000 lbs (2268 kg) for properly equipped models
Payload Capacity:
Approx. 1000-1300 lbs (454-590 kg)
Interior
Passenger Capacity:
5
Cargo
Cargo Volume:
Approx. 40.2 cubic feet (behind rear seats)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good (2002 model year, consistent for subsequent years)
NHTSA Frontal Passenger:
Good (2002 model year, consistent for subsequent years)
IIHS Side Impact:
Acceptable (2002 model year, consistent for subsequent years)
Active Features
ABS:
Standard on most models
Traction Control:
Optional on some models
Passive Features
Airbags:
Frontal airbags (driver and passenger), Optional side airbags
Seatbelts:
3-point seatbelts with pretensioners in front
💡 Technology Features
Infotainment
Head Unit:
AM/FM stereo with CD player, optional premium audio system.
Speaker System:
Standard 6-speaker system, optional 8-speaker system with subwoofer.
Driver Assistance
Cruise Control:
Standard on most models
Automatic Headlights:
Optional on higher trims
Connectivity
Auxiliary Input:
Not typically standard; may have been an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions)
Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for iridium-tipped plugs
Transmission Fluid Change:
Every 30,000 miles (48,000 km) for automatic, Every 60,000 miles (96,000 km) for manual
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-30 (or 10W-30 depending on climate)
Engine Oil Capacity:
Approx. 5.0 US Quarts (4.7 Liters) with filter for V6
Coolant Type:
Isuzu Genuine Coolant or equivalent (ethylene glycol based)
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Ball joints, tie rod ends, sway bar links, rear main seal leaks (V6), intake manifold gaskets (V6)
Engine Concerns:
Head gasket failures on earlier 6VD1 engines, timing chain rattle on high mileage 6VE1 engines.
Transmission Concerns:
Transmission solenoid issues or torque converter shudder in the 4L30-E automatic.
Electrical Concerns:
Window regulator failures, ABS sensor failures, alternator issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
Isuzu is historically known for its robust trucks, SUVs, and diesel engines.
Model Evolution
Second Gen Intro:
The second generation Rodeo was introduced for the 2003 model year, featuring a significant redesign.
Platform Sharing:
This generation shared its platform with the second-generation Honda Passport.
Production
Production Location:
Lafayette, Indiana, USA (by SIA - Subaru-Isuzu Automotive)
Production End:
Production of the Isuzu Rodeo ceased after the 2004 model year in North America, but the manual covers up to 2008 due to continued availability and potential import variants or specific market continuations.
🏆 Awards & Recognition
Recognitions
IIHS Rating:
Good in frontal offset (2002), Acceptable in side impact (2002).
Ratings
Consumer Reports Reliability:
Variable; specific model years and engine choices influenced reliability scores.
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