๐ท๏ธ Basic Information Identification Make: Isuzu Model: Trooper Year: 1991 Codes Chassis Code: UBS/WS ๐ Introduction Market Position Segment: Compact/Mid-size SUV (Sport Utility Vehicle) Competitive Analysis Key Competitors: Jeep Cherokee, Toyota 4Runner, Nissan Pathfinder, Ford Bronco II, Mitsubishi Montero Key Features Unique Selling Points: Rugged body-on-frame construction, capable 4WD system, spacious interior for its class, reliable Isuzu diesel engine options (in many markets) Target Audience Users: DIY enthusiasts, professional mechanics, owners seeking to maintain and repair their vehicle ๐ Manual Details Coverage Areas Covered Regions: Global (factory original specifications apply) Page Count Estimated Pages: Hundreds (specific count not provided, but described as extensive) Manual Type Type: Workshop Service Repair Manual (Full Factory) Language Language: English Format Format: PDF (Downloadable) ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system Drivetrain: Transmission (manual and automatic), transfer case, drive shafts, axles, differentials Suspension Steering: Front suspension, rear suspension, steering system, power steering Brakes: Brake system components, hydraulic lines, parking brake, ABS (if equipped) Electrical: Lighting system, ignition system, starting system, charging system, instrument panel, power windows, power locks, audio system, wiring diagrams Body Chassis: Body construction, interior trim, exterior trim, bumpers, doors, hood, tailgate, glass Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair Troubleshooting: Diagnostic procedures for common and complex faults across all systems, including electrical diagnostics Specifications: Torque specifications, clearances, fluid capacities, pressures, electrical resistance values Technical Depth Depth: Complete disassembly and reassembly of all major vehicle components, detailed diagnostic trees, in-depth electrical troubleshooting ๐ Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction (full or partial) Binding Type Binding: Digital (Downloadable PDF) Paper Type Physical Medium: N/A (Digital delivery) Software Requirements Reader: Adobe PDF Reader โ๏ธ Engine Specifications Primary Engine Engine Type 1: 2.6L (2559cc) SOHC Inline-4 Petrol Engine Code 1: 4ZE1 Power Hp 1: Approx. 120 hp @ 5000 rpm (US Spec) Torque Lb-Ft 1: Approx. 140 lb-ft @ 2800 rpm (US Spec) Optional Engine Engine Type 2: 2.8L (2826cc) Naturally Aspirated Diesel Inline-4 (Turbocharged in some markets) Engine Code 2: 4JB1-T (Turbocharged Diesel) Fuel System Fuel Delivery: Fuel Injection (MPI for Petrol) Performance Compression Ratio Petrol: 8.6:1 (Approx.) ๐ง Transmission Standard Transmission Type 1: 5-Speed Manual Optional Transmission Type 2: 4-Speed Automatic Features Drivetrain Options: 2WD (Rear Wheel Drive), 4WD (Part-time with 2-speed transfer case) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Consult manual for exact specs and capacity) Automatic Transmission Fluid: Dexron III / MERCON compatible (Consult manual for exact specs and capacity) ๐ Dimensions Exterior Wheelbase: 2760 mm (108.7 in) Length: 4560 mm (179.5 in) Width: 1735 mm (68.3 in) Height: 1670 mm (65.7 in) (Approx., varies with trim) Weights Curb Weight: 1700-1900 kg (Approx., varies with configuration) Towing Capacity: Up to 5000 lbs (Consult vehicle specific rating) ๐ก๏ธ Safety Features Ratings NHTSA Overall Rating 1991: Not explicitly rated by NHTSA in a comparable format to modern standards. Active Features ABS: Optional (Rear-wheel ABS common) Passive Features Airbags: Driver airbag standard on many models by 1991, passenger airbag optional or unavailable. Seatbelts: 3-point front seatbelts, 2-point rear lap belts (3-point rear optional/market dependent) ๐ก Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player on higher trims. Driver Assistance Cruise Control: Optional Connectivity Power Features: Power windows, power door locks, power mirrors were available options on various trims. Climate Control HVAC: Manual air conditioning and heating standard on most models, automatic climate control not typical for this era. ๐ง Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (Consult manual for specific engine and oil type) Air Filter Replacement: Every 15,000 - 30,000 miles or annually (or as needed based on driving conditions) Spark Plug Replacement Petrol: Approx. 30,000 - 60,000 miles (Depending on spark plug type) Fluid Specifications Engine Oil Spec: API SG or SH, SAE 10W-30 or 10W-40 (Check manual for viscosity based on climate) Coolant Type: Ethylene Glycol based antifreeze (Green) with water, 50/50 mix (Consult manual for specific type and capacity) Brake Fluid Type: DOT 3 Known Issues Common Wear Items: Ball joints, tie rod ends, wheel bearings, exhaust system corrosion, fuel injectors (petrol), glow plugs (diesel), coolant leaks (heater core, hoses) Transfer Case Issues: Potential for wear in the transfer case shifting mechanism or chain slack. Rust Prone Areas: Fender wells, rocker panels, chassis frame (especially in areas with road salt). ๐ Vehicle History Brand Heritage Isuzu Origins: Founded in 1916, Isuzu Motors is a Japanese commercial vehicle and diesel engine manufacturer. Model Evolution First Generation Start: First generation (Isuzu Rodeo / Trooper) debuted in 1981 globally. Second Generation Introduction: The 1991 model year represents the introduction of the second generation Isuzu Trooper (UBS). Design...
Complete disassembly and reassembly of all major vehicle components, detailed diagnostic trees, in-depth electrical troubleshooting
๐ Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction (full or partial)
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Physical Medium:
N/A (Digital delivery)
Software Requirements
Reader:
Adobe PDF Reader
โ๏ธ Engine Specifications
Primary Engine
Engine Type 1:
2.6L (2559cc) SOHC Inline-4 Petrol
Engine Code 1:
4ZE1
Power Hp 1:
Approx. 120 hp @ 5000 rpm (US Spec)
Torque Lb-Ft 1:
Approx. 140 lb-ft @ 2800 rpm (US Spec)
Optional Engine
Engine Type 2:
2.8L (2826cc) Naturally Aspirated Diesel Inline-4 (Turbocharged in some markets)
Engine Code 2:
4JB1-T (Turbocharged Diesel)
Fuel System
Fuel Delivery:
Fuel Injection (MPI for Petrol)
Performance
Compression Ratio Petrol:
8.6:1 (Approx.)
๐ง Transmission
Standard
Transmission Type 1:
5-Speed Manual
Optional
Transmission Type 2:
4-Speed Automatic
Features
Drivetrain Options:
2WD (Rear Wheel Drive), 4WD (Part-time with 2-speed transfer case)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Consult manual for exact specs and capacity)
Automatic Transmission Fluid:
Dexron III / MERCON compatible (Consult manual for exact specs and capacity)
๐ Dimensions
Exterior
Wheelbase:
2760 mm (108.7 in)
Length:
4560 mm (179.5 in)
Width:
1735 mm (68.3 in)
Height:
1670 mm (65.7 in) (Approx., varies with trim)
Weights
Curb Weight:
1700-1900 kg (Approx., varies with configuration)
Towing Capacity:
Up to 5000 lbs (Consult vehicle specific rating)
๐ก๏ธ Safety Features
Ratings
NHTSA Overall Rating 1991:
Not explicitly rated by NHTSA in a comparable format to modern standards.
Active Features
ABS:
Optional (Rear-wheel ABS common)
Passive Features
Airbags:
Driver airbag standard on many models by 1991, passenger airbag optional or unavailable.
Seatbelts:
3-point front seatbelts, 2-point rear lap belts (3-point rear optional/market dependent)
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on higher trims.
Driver Assistance
Cruise Control:
Optional
Connectivity
Power Features:
Power windows, power door locks, power mirrors were available options on various trims.
Climate Control
HVAC:
Manual air conditioning and heating standard on most models, automatic climate control not typical for this era.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (Consult manual for specific engine and oil type)
Air Filter Replacement:
Every 15,000 - 30,000 miles or annually (or as needed based on driving conditions)
Spark Plug Replacement Petrol:
Approx. 30,000 - 60,000 miles (Depending on spark plug type)
Fluid Specifications
Engine Oil Spec:
API SG or SH, SAE 10W-30 or 10W-40 (Check manual for viscosity based on climate)
Coolant Type:
Ethylene Glycol based antifreeze (Green) with water, 50/50 mix (Consult manual for specific type and capacity)
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, exhaust system corrosion, fuel injectors (petrol), glow plugs (diesel), coolant leaks (heater core, hoses)
Transfer Case Issues:
Potential for wear in the transfer case shifting mechanism or chain slack.
Rust Prone Areas:
Fender wells, rocker panels, chassis frame (especially in areas with road salt).
๐ Vehicle History
Brand Heritage
Isuzu Origins:
Founded in 1916, Isuzu Motors is a Japanese commercial vehicle and diesel engine manufacturer.
Model Evolution
First Generation Start:
First generation (Isuzu Rodeo / Trooper) debuted in 1981 globally.
Second Generation Introduction:
The 1991 model year represents the introduction of the second generation Isuzu Trooper (UBS).
Design Changes 2Nd Gen:
Features a more aerodynamic, rounded body style compared to the first generation, with independent front suspension on some models.
Production
Manufacturing Locations:
Primarily Japan (Fuji Heavy Industries), with assembly in other countries (e.g., US by GM)
๐ Awards & Recognition
Recognitions
Offroad Capability Awards:
Often recognized for its robust off-road capabilities and durability in enthusiast circles, though specific formal awards are less documented for this period.