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2002 Wt5500 Frr Isuzu Commercial Truck Forward Tiltmaster S1000 Transmission Workshop Service Repair Manual

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$133.00
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$133.00
通常価格
🏷️ Basic Information Identification Make: Isuzu Model: Forward Tiltmaster Chassis Code: FRR Year: 2002 Product Name: 2002 Wt5500 Frr Isuzu Commercial Truck Forward Tiltmaster S1000 Transmission Workshop Service Repair Manual Codes Vehicle Code: Wt5500 (likely chassis/platform designation) Transmission Model: S1000 Transmission 👋 Introduction Market Position Target Audience: Do-it-yourself (DIY) enthusiasts and experienced mechanics. Value Proposition: An inexpensive way to keep the vehicle working properly and to perform DIY maintenance and repairs. Competitive Analysis Differentiation: Factory-level detail and comprehensive coverage specifically focused on the S1000 transmission for the 2002 Isuzu FRR Tiltmaster. Key Features Instructional Style: Step-by-step instructions based on complete disassembly. Accessibility: Works under all PC-based Windows operating systems and Mac. 📋 Manual Details Coverage Areas Primary Focus: S1000 Transmission System Vehicle Coverage: 2002 Isuzu Forward Tiltmaster FRR WT5500 Page Count Estimated Page Count: Not specified in product description, but described as '100% complete and intact' with 'hundreds of photos and illustrations'. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Transmission Systems: Detailed coverage of the S1000 automatic transmission, including internal components, hydraulic system, electronic controls, torque converter, and related linkages. Drivetrain Related: Likely includes related drivetrain components such as driveshafts, differentials, and axle assemblies as they pertain to the transmission installation and function. Diagnostics And Troubleshooting: Comprehensive diagnostic procedures, fault codes interpretation, and step-by-step troubleshooting guides for transmission-related issues. Procedures Included Disassembly And Assembly: Complete step-by-step instructions for the complete disassembly and reassembly of the S1000 transmission. Maintenance And Inspection: Procedures for routine maintenance, fluid checks, filter replacement, and component inspections specific to the S1000 transmission. Repair And Rebuilding: Detailed guidance on repairing or rebuilding various transmission components, including clutch packs, seals, valve bodies, and solenoids. Adjustment And Calibration: Procedures for adjusting shift linkages, checking line pressures, and any necessary calibration for electronic control units. Technical Depth Depth: Factory-level technical depth, suitable for experienced mechanics and advanced DIY enthusiasts. Covers internal workings, overhaul procedures, and detailed diagnostics. 📊 Manual Specifications File Format File Type: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: All pages are printable. Binding Type Binding: Digital download (PDF), not a physical book. Paper Type Paper Quality: N/A (Digital Format) Completeness Content Status: 100 percent complete and intact. Illustrations Visuals: Hundreds of photos and detailed illustrations. ⚙️ Engine Specifications Primary Engine Engine Model: Not explicitly stated in the product description, but likely a diesel engine common in Isuzu Forward trucks of this era (e.g., 4HK1-TCN or similar). Engine Type: Likely Inline 4-Cylinder or 6-Cylinder Turbocharged Diesel (specifics would be detailed in the full manual). Performance Horsepower Range: Typically in the 170-210 HP range for commercial applications of this size, exact figures would be in the manual. Torque Range: Likely in the 400-500 lb-ft range, precise data in the manual. Fuel System Fuel Type: Diesel Injection System: Likely Common Rail Direct Injection (CRDI) or Electronic Unit Injector (EUI). 🔧 Transmission Standard Transmission Model: S1000 (Automatic Transmission) Optional Optional Transmissions: Not specified, but manual would confirm if other options existed. Features Transmission Type: Automatic Transmission Gear Count: Likely a 4 or 5-speed automatic transmission, specific gear count would be detailed. Control System: Electronic control unit (ECU) with integrated diagnostics. Fluid Specifications Transmission Fluid Type: Likely an Allison TES 295 approved fluid or equivalent Dexron III/VI, exact specification would be in the manual. Transmission Fluid Capacity: Approximately 10-15 quarts (9.5-14.2 liters) for a typical transmission of this size, exact capacity in manual. 📐 Dimensions Exterior Vehicle Class: Medium Duty Commercial Truck (Class 5) Wheelbase: Varies by configuration; typical for FRR could range from 132.7 to 172.4 inches (3370 to 4379 mm), specific to WT5500 chassis in manual. Weights Gvwr: Typically around 19,500 to 25,950 lbs (8,845 to 11,771 kg) for the FRR chassis, manual will provide specific rating. Curb Weight: Varies significantly with body and equipment; manual would provide base curb weights. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Commercial trucks are typically not rated by consumer organizations like NHTSA or IIHS for passenger car safety; manual may cover chassis safety features). Active Features Braking System: Hydraulic brakes with ABS; may offer air-over-hydraulic for some configurations. Manual would detail specifics. Exhaust Brake: Common feature on diesel commercial trucks for auxiliary braking; manual would cover operation and maintenance. Passive Features Seat Belts: Standard 3-point seat belts for driver and passenger. Cab Construction: Reinforced steel cab with energy-absorbing structures. Manual might detail cab structural components. 💡 Technology Features Infotainment Audio System: Likely a basic AM/FM radio with CD player or cassette player. Options for auxiliary input or satellite radio might exist. Driver Assistance ABS: Anti-lock Braking System (ABS) would be standard for a 2002 commercial truck. Cruise Control: Likely an available option, not standard across all trims. Connectivity Diagnostic Ports: OBD-II port for engine...
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2002 Wt5500 Frr Isuzu Commercial Truck Forward Tiltmaster S1000 Transmission Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Forward Tiltmaster
Chassis Code:
FRR
Year:
2002
Product Name:
2002 Wt5500 Frr Isuzu Commercial Truck Forward Tiltmaster S1000 Transmission Workshop Service Repair Manual
Codes
Vehicle Code:
Wt5500 (likely chassis/platform designation)
Transmission Model:
S1000 Transmission
👋 Introduction
Market Position
Target Audience:
Do-it-yourself (DIY) enthusiasts and experienced mechanics.
Value Proposition:
An inexpensive way to keep the vehicle working properly and to perform DIY maintenance and repairs.
Competitive Analysis
Differentiation:
Factory-level detail and comprehensive coverage specifically focused on the S1000 transmission for the 2002 Isuzu FRR Tiltmaster.
Key Features
Instructional Style:
Step-by-step instructions based on complete disassembly.
Accessibility:
Works under all PC-based Windows operating systems and Mac.
📋 Manual Details
Coverage Areas
Primary Focus:
S1000 Transmission System
Vehicle Coverage:
2002 Isuzu Forward Tiltmaster FRR WT5500
Page Count
Estimated Page Count:
Not specified in product description, but described as '100% complete and intact' with 'hundreds of photos and illustrations'.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Transmission Systems:
Detailed coverage of the S1000 automatic transmission, including internal components, hydraulic system, electronic controls, torque converter, and related linkages.
Drivetrain Related:
Likely includes related drivetrain components such as driveshafts, differentials, and axle assemblies as they pertain to the transmission installation and function.
Diagnostics And Troubleshooting:
Comprehensive diagnostic procedures, fault codes interpretation, and step-by-step troubleshooting guides for transmission-related issues.
Procedures Included
Disassembly And Assembly:
Complete step-by-step instructions for the complete disassembly and reassembly of the S1000 transmission.
Maintenance And Inspection:
Procedures for routine maintenance, fluid checks, filter replacement, and component inspections specific to the S1000 transmission.
Repair And Rebuilding:
Detailed guidance on repairing or rebuilding various transmission components, including clutch packs, seals, valve bodies, and solenoids.
Adjustment And Calibration:
Procedures for adjusting shift linkages, checking line pressures, and any necessary calibration for electronic control units.
Technical Depth
Depth:
Factory-level technical depth, suitable for experienced mechanics and advanced DIY enthusiasts. Covers internal workings, overhaul procedures, and detailed diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Digital download (PDF), not a physical book.
Paper Type
Paper Quality:
N/A (Digital Format)
Completeness
Content Status:
100 percent complete and intact.
Illustrations
Visuals:
Hundreds of photos and detailed illustrations.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Not explicitly stated in the product description, but likely a diesel engine common in Isuzu Forward trucks of this era (e.g., 4HK1-TCN or similar).
Engine Type:
Likely Inline 4-Cylinder or 6-Cylinder Turbocharged Diesel (specifics would be detailed in the full manual).
Performance
Horsepower Range:
Typically in the 170-210 HP range for commercial applications of this size, exact figures would be in the manual.
Torque Range:
Likely in the 400-500 lb-ft range, precise data in the manual.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely Common Rail Direct Injection (CRDI) or Electronic Unit Injector (EUI).
🔧 Transmission
Standard
Transmission Model:
S1000 (Automatic Transmission)
Optional
Optional Transmissions:
Not specified, but manual would confirm if other options existed.
Features
Transmission Type:
Automatic Transmission
Gear Count:
Likely a 4 or 5-speed automatic transmission, specific gear count would be detailed.
Control System:
Electronic control unit (ECU) with integrated diagnostics.
Fluid Specifications
Transmission Fluid Type:
Likely an Allison TES 295 approved fluid or equivalent Dexron III/VI, exact specification would be in the manual.
Transmission Fluid Capacity:
Approximately 10-15 quarts (9.5-14.2 liters) for a typical transmission of this size, exact capacity in manual.
📐 Dimensions
Exterior
Vehicle Class:
Medium Duty Commercial Truck (Class 5)
Wheelbase:
Varies by configuration; typical for FRR could range from 132.7 to 172.4 inches (3370 to 4379 mm), specific to WT5500 chassis in manual.
Weights
Gvwr:
Typically around 19,500 to 25,950 lbs (8,845 to 11,771 kg) for the FRR chassis, manual will provide specific rating.
Curb Weight:
Varies significantly with body and equipment; manual would provide base curb weights.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Commercial trucks are typically not rated by consumer organizations like NHTSA or IIHS for passenger car safety; manual may cover chassis safety features).
Active Features
Braking System:
Hydraulic brakes with ABS; may offer air-over-hydraulic for some configurations. Manual would detail specifics.
Exhaust Brake:
Common feature on diesel commercial trucks for auxiliary braking; manual would cover operation and maintenance.
Passive Features
Seat Belts:
Standard 3-point seat belts for driver and passenger.
Cab Construction:
Reinforced steel cab with energy-absorbing structures. Manual might detail cab structural components.
💡 Technology Features
Infotainment
Audio System:
Likely a basic AM/FM radio with CD player or cassette player. Options for auxiliary input or satellite radio might exist.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) would be standard for a 2002 commercial truck.
Cruise Control:
Likely an available option, not standard across all trims.
Connectivity
Diagnostic Ports:
OBD-II port for engine and transmission diagnostics. Manual would detail specific diagnostic connector locations and communication protocols.
🔧 Maintenance
Service Intervals
Transmission Fluid Change:
Typically every 30,000-60,000 miles or 2-3 years for commercial use, depending on operating conditions. Manual will provide precise intervals.
Transmission Filter Change:
Should be performed concurrently with fluid changes. Manual will specify filter part numbers.
Fluid Specifications
Engine Oil Type:
Likely a heavy-duty diesel engine oil, such as API CJ-4 or CK-4, with viscosity grade appropriate for climate (e.g., 15W-40). Manual will specify.
Coolant Type:
Heavy-duty OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant, typically ethylene glycol-based. Manual will specify color and type.
Known Issues
Common Transmission Problems:
Potential issues in older automatic transmissions can include torque converter shudder, worn clutch packs, solenoid failures, or valve body issues due to high mileage or infrequent fluid changes. The manual would guide diagnosis for these.
Common Engine Problems:
For Isuzu diesel engines of this era, common issues might involve EGR valve problems, injector wear, or turbocharger issues. The manual would cover related diagnostics.
📚 Vehicle History
Brand Heritage
Brand History:
Isuzu has a long history in commercial vehicle manufacturing, known for reliable diesel engines and durable trucks.
Model Evolution
Forward Series:
The Forward series is Isuzu's versatile medium-duty truck line, adapted for various applications, including delivery, utility, and specialized services. The FRR designation typically signifies a specific Gross Vehicle Weight Rating (GVWR) class.
Production
Manufacturing Location:
Isuzu trucks are often manufactured in Japan, and some models may have assembly plants in other regions like the USA or Thailand, depending on market.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2002 Isuzu Forward FRR WT5500 are not readily available public information, as commercial trucks are not typically recognized in consumer-focused award contexts.
Ratings
Reliability Ratings:
Isuzu is generally recognized for good reliability in its commercial vehicle segments, particularly for its diesel powertrains. Detailed reliability data would be in specialized fleet reports.
Certifications
Emissions Standards:
Would meet EPA emissions standards for 2002 model year heavy-duty diesel engines, likely EPA Tier 1 or similar depending on classification.
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