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Iveco ASTRA ADT 25 30 TIER3 Truck Workshop Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Iveco ASTRA Model: ADT 25 / ADT 30 Vehicle Type: Articulated Dump Truck (ADT) Tier Standard: Tier 3 👋 Introduction Market Position Market Segment: Heavy-duty off-road construction and mining equipment. Competitive Analysis Key Competitors: Caterpillar, Komatsu, Volvo CE, Bell Equipment, John Deere. Key Features Manual Utility: Extremely comprehensive, intuitive, and practical for both DIY mechanics and professional technicians. Detailed illustrations and step-by-step instructions are vital for efficient repair and maintenance. Value Proposition Cost Effectiveness: Provides the necessary information to perform repairs and maintenance in-house, significantly reducing service costs and downtime. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count Page Count: > 1300 Pages 📖 Manual Coverage Systems Covered Engine Systems: Engine System, Electronic System Control, Fuel Supply System, Air Intake System, Variable Geometry Turbine (VGT), Engine Exhaust System, Engine Brake System, Cooling System, Lubrication System, Engine Removal-Replacement, Engine Distribution, Turbocharger System Transmission Systems: Automatic Transmission, Hydraulic Control, Lock-Up Clutch Valve Axle Brake Systems: Front Axle-Disc Brakes, Front Axle-Wet Oil, Intermediate Axle-Disc Brakes, Intermediate Axle-Wet Oil, Rear Axle-Disc Brakes, Rear Axle-Wet Oil Chassis Drivetrain Systems: Driveline System, Suspensions System, Wheels and Tires Hydraulic Pneumatic Systems: Hydraulic System, Steering System, Dumping System, Pneumatic System, Grease System, Power Steering, Hydraulic Accumulator Braking Systems: Braking System Cab Body Electrical Systems: Cab and Accessories, Chassis & Body, Body Computer System, Cluster System, MIDAC Location & System, EDC Engine Control Unit, Parking Brake Engaging Diagnostic Troubleshooting: Troubleshooting, Fault Codes, Electrical Diagram, Hydraulic Diagram, Topographical Diagrams Procedures Included Maintenance: Scheduled maintenance procedures, fluid checks and replacements, filter changes. Repair Overhaul: Detailed instructions for component disassembly, assembly, repair, and overhaul of all covered systems. Diagnostics: Troubleshooting guides, fault code interpretation, and diagnostic procedures for electrical and electronic systems. Technical Data Settings: Specifications, technical data, and adjustment procedures for various components and systems. Special Tools: Identification and usage instructions for specialized tools required for specific maintenance and repair tasks. Technical Depth Depth: Comprehensive, covering from routine maintenance to complete component rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable due to PDF format, enhancing ease of information retrieval. Print Quality Printability: All pages are printable. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Software Requirements Reader Software: Adobe Acrobat Reader (Free Download) Extraction Software: WinZip or WinRAR (Free Download Available) Compatibility Operating Systems: All Windows Versions, All Mac Versions ⚙️ Engine Specifications Primary Engine Engine Model: IVECO F3A (CURSOR 10) Engine Configuration: 6-Cylinder, Inline Engine Cycle: 4-Stroke Diesel Engine Displacement: 10.3 Liters Aspiration: Supercharged (Turbocharged) Fuel System Injection System: Likely High-Pressure Common Rail (typical for Cursor engines of this era), managed by EDC. Performance Horsepower Range: Typically in the range of 300-380 HP, exact figures depend on specific ADT model variant (25 or 30). Torque Range: Expected to be substantial, likely above 1200 Nm, for heavy hauling capabilities. Maintenance Points Vgt System: Detailed coverage of the Variable Geometry Turbine (VGT) system for optimal performance and emissions control. 🔧 Transmission Standard Transmission Model: ZF 6 WG 260 Transmission Type: Automatic Powershift Transmission Gear Count: 6 Forward, 6 Reverse Gears (typical for this model designation) Features Torque Converter: Includes lock-up clutch valve for improved efficiency. Maintenance Points Hydraulic Control: Comprehensive coverage of the hydraulic control systems for the transmission. 📐 Dimensions Exterior Vehicle Class: Heavy-duty off-highway vehicle. Weights Gross Vehicle Weight: Specifications vary by configuration, but typically range from 45 to 60 tonnes or more for ADT 25/30 class. Payload Capacity: Typically around 25 to 30 tonnes, aligning with model designations. 🛡️ Safety Features Active Features Braking System: Hydraulically actuated disc brakes on all axles (front, intermediate, rear) with wet oil configuration for enhanced performance and durability in harsh conditions. Parking Brake: Dedicated parking brake system, likely spring-applied, hydraulic-released (SAHR) acting on the driveline or brakes. Passive Features Cab Structure: ROPS/FOPS (Roll-Over Protective Structure / Falling Object Protective Structure) compliant cab for operator safety. 💡 Technology Features Infotainment Cabin Features: Basic cabin amenities focused on operator comfort and control in rugged environments. Likely includes functional controls, heating/ventilation, possibly a basic radio. Driver Assistance Electronic Controls: EDC (Electronic Diesel Control) for engine management, providing precise fuel injection and emissions control. Body Computer System for managing various vehicle functions. Connectivity Diagnostic Interfaces: Likely includes diagnostic ports for accessing fault codes and real-time data via the EDC and other control modules. 🔧 Maintenance Service Intervals Engine Oil Change: Typically 250-500 operating hours, depending on operating conditions and oil type. Refer to manual for exact specifications. Transmission Fluid Change: Usually between 1000-2000 operating hours. Manual will specify exact interval and fluid type. Hydraulic Fluid Change: Typically 1000-2000 operating hours, with filter changes at more frequent intervals. Fluid Specifications Engine Oil: High-quality API CI-4 or CJ-4 rated diesel engine oil, with...
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Iveco ASTRA ADT 25 30 TIER3 Truck Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Iveco ASTRA
Model:
ADT 25 / ADT 30
Vehicle Type:
Articulated Dump Truck (ADT)
Tier Standard:
Tier 3
👋 Introduction
Market Position
Market Segment:
Heavy-duty off-road construction and mining equipment.
Competitive Analysis
Key Competitors:
Caterpillar, Komatsu, Volvo CE, Bell Equipment, John Deere.
Key Features
Manual Utility:
Extremely comprehensive, intuitive, and practical for both DIY mechanics and professional technicians. Detailed illustrations and step-by-step instructions are vital for efficient repair and maintenance.
Value Proposition
Cost Effectiveness:
Provides the necessary information to perform repairs and maintenance in-house, significantly reducing service costs and downtime.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count
Page Count:
> 1300 Pages
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine System, Electronic System Control, Fuel Supply System, Air Intake System, Variable Geometry Turbine (VGT), Engine Exhaust System, Engine Brake System, Cooling System, Lubrication System, Engine Removal-Replacement, Engine Distribution, Turbocharger System
Transmission Systems:
Automatic Transmission, Hydraulic Control, Lock-Up Clutch Valve
Axle Brake Systems:
Front Axle-Disc Brakes, Front Axle-Wet Oil, Intermediate Axle-Disc Brakes, Intermediate Axle-Wet Oil, Rear Axle-Disc Brakes, Rear Axle-Wet Oil
Chassis Drivetrain Systems:
Driveline System, Suspensions System, Wheels and Tires
Hydraulic Pneumatic Systems:
Hydraulic System, Steering System, Dumping System, Pneumatic System, Grease System, Power Steering, Hydraulic Accumulator
Braking Systems:
Braking System
Cab Body Electrical Systems:
Cab and Accessories, Chassis & Body, Body Computer System, Cluster System, MIDAC Location & System, EDC Engine Control Unit, Parking Brake Engaging
Diagnostic Troubleshooting:
Troubleshooting, Fault Codes, Electrical Diagram, Hydraulic Diagram, Topographical Diagrams
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid checks and replacements, filter changes.
Repair Overhaul:
Detailed instructions for component disassembly, assembly, repair, and overhaul of all covered systems.
Diagnostics:
Troubleshooting guides, fault code interpretation, and diagnostic procedures for electrical and electronic systems.
Technical Data Settings:
Specifications, technical data, and adjustment procedures for various components and systems.
Special Tools:
Identification and usage instructions for specialized tools required for specific maintenance and repair tasks.
Technical Depth
Depth:
Comprehensive, covering from routine maintenance to complete component rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable due to PDF format, enhancing ease of information retrieval.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Software Requirements
Reader Software:
Adobe Acrobat Reader (Free Download)
Extraction Software:
WinZip or WinRAR (Free Download Available)
Compatibility
Operating Systems:
All Windows Versions, All Mac Versions
⚙️ Engine Specifications
Primary Engine
Engine Model:
IVECO F3A (CURSOR 10)
Engine Configuration:
6-Cylinder, Inline
Engine Cycle:
4-Stroke Diesel
Engine Displacement:
10.3 Liters
Aspiration:
Supercharged (Turbocharged)
Fuel System
Injection System:
Likely High-Pressure Common Rail (typical for Cursor engines of this era), managed by EDC.
Performance
Horsepower Range:
Typically in the range of 300-380 HP, exact figures depend on specific ADT model variant (25 or 30).
Torque Range:
Expected to be substantial, likely above 1200 Nm, for heavy hauling capabilities.
Maintenance Points
Vgt System:
Detailed coverage of the Variable Geometry Turbine (VGT) system for optimal performance and emissions control.
🔧 Transmission
Standard
Transmission Model:
ZF 6 WG 260
Transmission Type:
Automatic Powershift Transmission
Gear Count:
6 Forward, 6 Reverse Gears (typical for this model designation)
Features
Torque Converter:
Includes lock-up clutch valve for improved efficiency.
Maintenance Points
Hydraulic Control:
Comprehensive coverage of the hydraulic control systems for the transmission.
📐 Dimensions
Exterior
Vehicle Class:
Heavy-duty off-highway vehicle.
Weights
Gross Vehicle Weight:
Specifications vary by configuration, but typically range from 45 to 60 tonnes or more for ADT 25/30 class.
Payload Capacity:
Typically around 25 to 30 tonnes, aligning with model designations.
🛡️ Safety Features
Active Features
Braking System:
Hydraulically actuated disc brakes on all axles (front, intermediate, rear) with wet oil configuration for enhanced performance and durability in harsh conditions.
Parking Brake:
Dedicated parking brake system, likely spring-applied, hydraulic-released (SAHR) acting on the driveline or brakes.
Passive Features
Cab Structure:
ROPS/FOPS (Roll-Over Protective Structure / Falling Object Protective Structure) compliant cab for operator safety.
💡 Technology Features
Infotainment
Cabin Features:
Basic cabin amenities focused on operator comfort and control in rugged environments. Likely includes functional controls, heating/ventilation, possibly a basic radio.
Driver Assistance
Electronic Controls:
EDC (Electronic Diesel Control) for engine management, providing precise fuel injection and emissions control. Body Computer System for managing various vehicle functions.
Connectivity
Diagnostic Interfaces:
Likely includes diagnostic ports for accessing fault codes and real-time data via the EDC and other control modules.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 250-500 operating hours, depending on operating conditions and oil type. Refer to manual for exact specifications.
Transmission Fluid Change:
Usually between 1000-2000 operating hours. Manual will specify exact interval and fluid type.
Hydraulic Fluid Change:
Typically 1000-2000 operating hours, with filter changes at more frequent intervals.
Fluid Specifications
Engine Oil:
High-quality API CI-4 or CJ-4 rated diesel engine oil, with specific viscosity grade (e.g., 15W-40 or 10W-40) as per manual. Capacity typically around 30-40 liters.
Transmission Fluid:
Specific heavy-duty automatic transmission fluid (ATF) or universal tractor transmission oil (UTTO) as recommended by ZF and Iveco. Fluid capacity around 20-25 liters.
Hydraulic Fluid:
Hydraulic oil meeting ISO VG 46 or similar specification. Capacity can be substantial, potentially 150-200 liters.
Coolant:
Ethylene glycol-based coolant with long-life inhibitors, typically a 50/50 mix with deionized water. Capacity around 40-50 liters.
Known Issues
Common Wear Items:
Brake pads, filters (oil, fuel, air, hydraulic), hydraulic hoses, suspension bushings, VGT actuator/િcomponents, transmission clutch packs, engine injectors.
Troubleshooting Tips
Engine Performance:
Potential issues include fuel system clogging, turbocharger faults (VGT), or EGR valve problems if equipped. Manual's troubleshooting section is crucial.
Transmission Shifting:
Rough shifting or inability to engage gears can point to hydraulic pressure issues, solenoid malfunctions, or transmission fluid degradation.
📚 Vehicle History
Brand Heritage
Iveco History:
Iveco is a globally recognized manufacturer of a wide range of commercial vehicles, including heavy-duty trucks and specialized off-highway equipment. ASTRA, now part of Iveco, has a long history of producing robust and reliable construction vehicles.
Model Evolution
Adt Series:
The ADT series represents Iveco ASTRA's commitment to the articulated dump truck market, designed for demanding mining, quarrying, and construction applications.
Production
Production Period:
The ADT 25/30 with Tier 3 engines likely saw production in the mid-to-late 2000s and early 2010s, before the adoption of later emission standards.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Iveco ASTRA vehicles are recognized for their robustness, reliability, and performance in demanding applications. While specific awards for this model may not be widely publicized, the brand's reputation in the heavy-duty sector is well-established.
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