Iveco DAILY 2006-2012 F1A F1C Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Iveco Model: Daily Generation: Third Generation (2006-2014) Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Engine Code Primary: F1A Engine Code Secondary: F1C 👋 Introduction Market Position Positioning: The Iveco Daily is a versatile light commercial vehicle renowned for its durability and flexibility, serving a wide range of commercial applications from last-mile delivery to specialized trades. Competitive Analysis Competitors: Competes with vehicles such as the Mercedes-Benz Sprinter, Ford Transit, Renault Master, and Fiat Ducato. The F1A and F1C engines are known for their robust performance and fuel efficiency in their class. Key Features Manual Benefits: Enables self-sufficient repairs and maintenance, saving costs. Provides the same level of detail as dealer-level service manuals. High definition diagrams and well-structured content facilitate understanding. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Manual Secondary Coverage: Full Workshop Service Manual Page Count Total Pages: Over 1100 Pages Manual Type Type: Electronic Workshop Manual (EWM) Content Type: Service Manual / Workshop Manual Language Language: English Format File Format: PDF File Format Delivery Method: Digital download 📖 Manual Coverage Systems Covered Powertrain Engine: Engine Mechanical, Engine Assembly, Flywheel, Timing System, Lubrication System, Cooling System, Turbocharging System, Repairs System, Exhaust System, Electronic Injection System, Hydraulic System, Electronic Components, EGR System, Emission Control Powertrain Transmission Drivetrain: Clutch System, 5-Speed 300 Transmission, 6-Speed 400 OD Transmission, 6-Speed 400 AOD Transmission, Propeller Shaft, Rear Axle Chassis Suspension Steering Brakes: Axle and Suspension, Wheel and Tire, Steering System, Power Steering, Steering Gear Control, Brake System, ABS System, ESP System, Disc and Parking Brake Electrical Electronics: Battery System, Electric System, Instrument Cluster, Circuit Diagram Comfort Convenience: Air Conditioning & Heating, Bodywork System, Control & Safety Device Bodywork: Bodywork system, including panels, doors, hinges, locks, and interior trim components. Procedures Included Maintenance: Scheduled maintenance, Fluid level checks and changes, Filter replacement, Brake checks, Tire rotation Repair Overhaul: Engine rebuild, Transmission overhaul, Brake system repair, Suspension component replacement, Electrical system diagnostics and repair, HVAC system repair Diagnostics Troubleshooting: Fault finding for engine, transmission, braking, electrical systems, HVAC issues, ECU diagnostic procedures Electrical Diagnostics: Detailed wiring diagrams, component testing, and troubleshooting for all electrical systems including lighting, power windows, starting/charging, and ECU networks. Transmission Service: Includes procedures for clutch replacement, transmission fluid change, and internal component overhauls for both 5-speed and 6-speed manual gearboxes. Technical Depth Depth: Comprehensive: from basic maintenance to complete engine and transmission rebuilds, detailed diagnostics, and electrical system tracing. Repair Manual Type: Indicates comprehensive repair procedures for all major vehicle systems. 📊 Manual Specifications File Format Requirements: Adobe Acrobat Reader required (free download available) Compression: Delivered in ZIP format; requires extraction software (WinZip or WinRAR recommended - free downloads available). Compatibility: Compatible with all Windows versions and all Mac versions. Print Quality Quality: High Definition diagrams, readable text, ready to print. Binding Type Binding: N/A (Electronic format) Paper Type Paper: N/A (Electronic format) ⚙️ Engine Specifications Primary Engine Model: F1A Displacement: 2.3 Liters (2287 cc) Fuel Type: Turbodiesel Aspirated: Turbocharged, Intercooled Bore X Stroke: Refer to manual for specific F1A engine variant (typically around 95.8 mm x 102 mm). Secondary Engine Model: F1C Displacement: 3.0 Liters (2998 cc) Fuel Type: Turbodiesel Aspirated: Turbocharged, Intercooled Bore X Stroke: Refer to manual for specific F1C engine variant (typically around 95.8 mm x 112 mm). Performance Horsepower Range: Varies by specific engine variant and tuning (typically 100-140 HP for F1A, 120-170 HP for F1C within this generation). Torque Range: Varies by specific engine variant and tuning (typically 250-300 Nm for F1A, 300-400 Nm for F1C within this generation). Fuel System Injection Type: Common Rail Electronic Fuel Injection Emissions Emission Control: Equipped with EGR (Exhaust Gas Recirculation) and in some variants, Diesel Particulate Filter (DPF) systems to meet Euro 4/5 emission standards of the time. 🔧 Transmission Standard Type: Manual Transmission Gears Standard: 5-Speed (300 Series) Optional Gears Optional: 6-Speed (400 Series OD & AOD variants) Features Clutch Type: Hydraulically operated, single dry plate clutch. 📐 Dimensions Exterior Body Styles: Panel Van, Chassis Cab, Crew Cab, Flatbed, Minibus. Multiple wheelbase options available. Weights Gvwr Range: Gross Vehicle Weight Rating varies significantly based on configuration, typically from 3.5 tonnes up to 7.0 tonnes. 🛡️ Safety Features Ratings Crash Test Data: Information on crashworthiness and safety ratings is typically detailed in separate vehicle-specific documentation or regulatory databases; this manual focuses on repair and maintenance procedures. Active Features Braking Systems: Front and rear disc brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program) are commonly available and detailed in the manual. Passive Features Restraints: Seatbelts, airbags (driver and sometimes passenger) are covered in the context of their electrical and mounting systems within the manual. 💡 Technology Features Infotainment Features: Base models typically feature a simple radio/CD player. Higher trims may offer optional Bluetooth connectivity, upgraded audio systems, and rudimentary displays....
The Iveco Daily is a versatile light commercial vehicle renowned for its durability and flexibility, serving a wide range of commercial applications from last-mile delivery to specialized trades.
Competitive Analysis
Competitors:
Competes with vehicles such as the Mercedes-Benz Sprinter, Ford Transit, Renault Master, and Fiat Ducato. The F1A and F1C engines are known for their robust performance and fuel efficiency in their class.
Key Features
Manual Benefits:
Enables self-sufficient repairs and maintenance, saving costs. Provides the same level of detail as dealer-level service manuals. High definition diagrams and well-structured content facilitate understanding.
Engine rebuild, Transmission overhaul, Brake system repair, Suspension component replacement, Electrical system diagnostics and repair, HVAC system repair
Detailed wiring diagrams, component testing, and troubleshooting for all electrical systems including lighting, power windows, starting/charging, and ECU networks.
Transmission Service:
Includes procedures for clutch replacement, transmission fluid change, and internal component overhauls for both 5-speed and 6-speed manual gearboxes.
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds, detailed diagnostics, and electrical system tracing.
Repair Manual Type:
Indicates comprehensive repair procedures for all major vehicle systems.
Delivered in ZIP format; requires extraction software (WinZip or WinRAR recommended - free downloads available).
Compatibility:
Compatible with all Windows versions and all Mac versions.
Print Quality
Quality:
High Definition diagrams, readable text, ready to print.
Binding Type
Binding:
N/A (Electronic format)
Paper Type
Paper:
N/A (Electronic format)
⚙️ Engine Specifications
Primary Engine
Model:
F1A
Displacement:
2.3 Liters (2287 cc)
Fuel Type:
Turbodiesel
Aspirated:
Turbocharged, Intercooled
Bore X Stroke:
Refer to manual for specific F1A engine variant (typically around 95.8 mm x 102 mm).
Secondary Engine
Model:
F1C
Displacement:
3.0 Liters (2998 cc)
Fuel Type:
Turbodiesel
Aspirated:
Turbocharged, Intercooled
Bore X Stroke:
Refer to manual for specific F1C engine variant (typically around 95.8 mm x 112 mm).
Performance
Horsepower Range:
Varies by specific engine variant and tuning (typically 100-140 HP for F1A, 120-170 HP for F1C within this generation).
Torque Range:
Varies by specific engine variant and tuning (typically 250-300 Nm for F1A, 300-400 Nm for F1C within this generation).
Fuel System
Injection Type:
Common Rail Electronic Fuel Injection
Emissions
Emission Control:
Equipped with EGR (Exhaust Gas Recirculation) and in some variants, Diesel Particulate Filter (DPF) systems to meet Euro 4/5 emission standards of the time.
Gross Vehicle Weight Rating varies significantly based on configuration, typically from 3.5 tonnes up to 7.0 tonnes.
🛡️ Safety Features
Ratings
Crash Test Data:
Information on crashworthiness and safety ratings is typically detailed in separate vehicle-specific documentation or regulatory databases; this manual focuses on repair and maintenance procedures.
Active Features
Braking Systems:
Front and rear disc brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program) are commonly available and detailed in the manual.
Passive Features
Restraints:
Seatbelts, airbags (driver and sometimes passenger) are covered in the context of their electrical and mounting systems within the manual.
💡 Technology Features
Infotainment
Features:
Base models typically feature a simple radio/CD player. Higher trims may offer optional Bluetooth connectivity, upgraded audio systems, and rudimentary displays. This manual focuses on functional systems, not infotainment features in detail.
Driver Assistance
Systems:
ABS and ESP are the primary driver assistance systems covered in detail. Cruise control and other electronic aids may be present on higher trims, with their diagnostic and repair covered.
Connectivity
Features:
Limited compared to modern passenger cars. Focus is on essential vehicle functions and diagnostics rather than advanced telematics.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
N/A (Diesel engines covered)
Oil Change Interval Diesel:
Typically every 15,000 to 30,000 km or 1 to 2 years, depending on operating conditions and specific Iveco recommendations. Manual provides precise intervals.
Air Filter Interval:
Check every 15,000 km, replace as needed or per manual schedule.
Fuel Filter Interval:
Replace typically every 30,000 to 60,000 km, refer to manual for specific F1A/F1C recommendations.
Coolant Interval:
Coolant flush and replacement typically every 60,000 km or 4 years.
Fluid Specifications
Engine Oil Grade:
API CJ-4 or ACEA E9 (low SAPS for Euro 4/5 compliance) with viscosity grades like 5W-30 or 10W-40. Specific grade depends on ambient temperature and emission standards. Refer to manual for exact OE specifications.
Coolant Type:
Glycol-based antifreeze (e.g., Paraflu UP or equivalent) meeting Fiat/Iveco specifications (e.g., MS.8583).
Transmission Fluid:
Manual: API GL-4 or GL-5 gear oil. Automatic (if applicable to specific models not explicitly listed but covered by 'AOD'): ATF Dexron III or equivalent. Refer to manual for exact types and capacities.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Engine Oil Capacity F1A:
Approximately 7.0 - 8.0 liters. Exact capacity specified in manual.
Engine Oil Capacity F1C:
Approximately 8.5 - 9.5 liters. Exact capacity specified in manual.
Known Issues
Common Problems:
Potential issues include DPF regeneration problems (if equipped), EGR valve fouling, turbocharger issues, injector wear, and clutch wear due to frequent use in commercial applications. The manual provides troubleshooting for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Iveco (Industrial Vehicles Corporation) is an Italian industrial vehicle manufacturer, part of the CNH Industrial group.
Model Evolution
Daily Lineage:
The Iveco Daily has a long history dating back to 1978, evolving through several generations, with this manual covering the third generation introduced in 2006, which received updates and facelifts during its production run.
Production
Manufacturing Locations:
Iveco Daily vehicles are manufactured in various plants globally, including Italy, Argentina, China, and others, depending on the specific market and variant.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Iveco Daily has historically received numerous awards in the light commercial vehicle sector, often recognized for its versatility, load capacity, and Total Cost of Ownership (TCO).