JAGUAR MKV11 XK120 Series Full Service & Repair Manual
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Basic Information Identification Make: Jaguar Model: XK120 Series Product Name: JAGUAR MKV11 XK120 Series Full Service & Repair Manual Generation Series Designation: XK120 Series (Often colloquially referred to as XK120,...
JAGUAR MKV11 XK120 Series Full Service & Repair Manual
Generation
Series Designation:
XK120 Series (Often colloquially referred to as XK120, XK140, and XK150 series, although the manual explicitly mentions 'XK120 Series' and 'MKV11' suggesting a potential broader coverage or specific edition referencing the MkVII saloon's influence or a particular generation designation within the XK family.)
Codes
Chassis Codes:
XK120: XK120, XK120 FHC, XK120 DHC, XK120 OTS (Open Two Seater). The 'MKV11' reference is unusual for an XK, as MkVII, MkVIII, and MkIX were saloons. It might indicate a specific variant or a cross-reference to the era of Jaguar saloons.
Introduction
Market Position
Target Audience:
Owners and mechanics working on Jaguar XK120 series vehicles, especially those undertaking restoration or in-depth maintenance.
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level repair data without recurring costs, offering a complete solution for vehicle maintenance and restoration.
Key Features
Visual Aids:
Detailed photos and diagrams, exploded views.
Instructional Style:
Step-by-step instructions.
Manual Details
Coverage Areas
General Coverage:
All repairs, servicing, and troubleshooting procedures.
Page Count
Estimated Pages:
Hundreds of pages (specific number not provided, but implied to be extensive).
Detailed instructions for disassembling, inspecting, repairing, and reassembling major components.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete engine and gearbox rebuilds. Suitable for professional mechanics and serious enthusiasts.
Manual Specifications
File Format
Format Type:
PDF
Searchable Text:
Implied (standard for professional digital manuals).
Print Quality
Printability:
Printable (single pages or entire manual).
Binding Type
Binding:
Not Applicable (Digital Download).
Paper Type
Paper Quality:
Not Applicable (Digital Download).
Licensing
Usage Rights:
Unlimited use on multiple devices, no expiry dates, no renewal fees.
Compatibility
Operating Systems:
Windows and MAC compatible.
Engine Specifications
Primary Engine
Engine Type:
Inline 6-Cylinder, DOHC (Dual Overhead Camshaft)
Displacement:
3442 cc (3.4 Liters)
Bore X Stroke:
83 mm x 106 mm
Performance
Horsepower Stock:
160 bhp (119 kW) at 5,000 rpm (standard XK120)
Torque Stock:
205 lb-ft (278 Nm) at 3,000 rpm (standard XK120)
Compression Ratio Stock:
7.5:1 (standard XK120)
Carburetors:
Twin SU H4 carburetors (standard)
Fuel System
Fuel Type:
Premium Unleaded Gasoline (historically, leaded gasoline was used; manual will specify octane and lead additive recommendations for period-correct fuel).
Fuel Pump:
Mechanical fuel pump
Engine Construction
Block Material:
Cast Iron
Cylinder Head Material:
Aluminum Alloy
Transmission
Standard
Transmission Type:
4-Speed Manual Transmission (Moss Gearbox)
Optional
Optional Gearbox:
None offered from factory for XK120 series.
Features
Gear Ratios:
Specific ratios provided in manual (e.g., 3.64:1, 2.44:1, 1.55:1, 1.00:1 for top gear).
Fluid Specifications
Gearbox Oil Type:
Gear oil, typically GL-4 rated SAE 80W-90 or SAE 90. Manual will specify exact grade.
Clutch
Clutch Type:
Single dry plate, hydraulically operated.
Dimensions
Exterior
Wheelbase:
Approx. 102 inches (2591 mm)
Overall Length:
Approx. 168 inches (4267 mm)
Overall Width:
Approx. 62 inches (1575 mm)
Overall Height:
Approx. 50 inches (1270 mm) (OTS)
Weights
Curb Weight:
Approx. 2,900 - 3,200 lbs (1315 - 1451 kg) depending on body style.
Wheels Tires
Wheel Size:
16 inch steel wheels
Bolt Pattern:
5 x 4.5 inches (114.3 mm)
Tire Size Stock:
6.70 x 16 or 6.00 x 16 (depending on model variant)
Safety Features
Ratings
Crash Safety Era:
Designed to 1950s safety standards; lacked modern safety features like airbags, ABS, or crumple zones.
Active Features
Braking System:
Hydraulic drum brakes on all wheels, with effective brake balancing being a key maintenance point.
Passive Features
Seatbelts:
Not standard equipment from factory; often retrofitted during restoration.
Chassis Construction:
Body-on-frame construction with a separate steel chassis for structural rigidity.
Technology Features
Infotainment
Audio System:
Original equipment typically a period radio (e.g., Lucas, Becker), often optional. Manual may cover basic radio repair or antenna systems.
Driver Assistance
Assistance Systems:
None from factory. Driving dynamics rely on chassis and suspension tuning.
Connectivity
Connectivity Features:
None.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or 3-6 months, depending on usage. Manual will provide precise figures.
Grease Points:
Regular lubrication of suspension, steering, and chassis points is critical. Intervals usually weekly or monthly for heavy use.
Fluid Specifications
Engine Oil Type:
API SC/SD or equivalent. Viscosity typically SAE 20W-50 or SAE 30, especially for older engines or warmer climates. Manual will specify.
Engine Oil Capacity:
Approx. 11 pints (5.2 Liters) including filter.
Coolant Type:
Distilled water with anti-corrosion additive (e.g., Ethylene Glycol based antifreeze for protection). Manual will specify mix ratio.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (manual will confirm specific type required).
Known Issues
Engine Wear:
Potential for camshaft lobe wear, crankshaft bearing wear, oil leaks from main seals and gaskets. Valve stem oil seals can deteriorate.
Chassis Corrosion:
Rust is a common concern, particularly in sills, wheel arches, and floor pans, due to the body-on-frame construction and period materials.
Electrical Reliability:
Original wiring looms can be brittle and prone to failure. Generator charging system may be less robust than modern alternators.
Transmission Synchromesh:
Synchromesh rings in the Moss gearbox can wear, leading to difficult or notchy gear changes. Double-clutching is often recommended.
Common Parts
Ignition Spark Plugs:
Champion N5, Lodge 2HL (or equivalent specified in manual).
Oil Filter:
Coopers/Donut type canister filter. Specific part numbers vary by manufacturer (e.g., Fram PH45, Wix 51020 equivalent).
Vehicle History
Brand Heritage
Manufacturer:
Jaguar Cars Ltd.
Founder:
Sir William Lyons
Model Evolution
Predecessor:
Jaguar SS100
Successor:
Jaguar XK140, XK150
Production
Production Years:
1948-1954
Production Locations:
Coventry, England
Body Styles:
Open Two Seater (OTS), Fixed Head Coupe (FHC), Drop Head Coupe (DHC).
Significance:
Jaguar's first sports car post-WWII; established Jaguar's reputation for performance, style, and value.
Awards & Recognition
Recognitions
Performance Reputation:
Widely celebrated for its speed and handling, often winning rallies and races in its era. Its 120 mph top speed was groundbreaking.
Design Acclaim:
Praised for its elegant and iconic British sports car styling, influencing automotive design.
Certifications
Heritage Status:
Recognized as a significant classic car, highly sought after by collectors and enthusiasts worldwide.